Precision & Accuracy
Accurate tooling is essential for consistent and repeatable production runs.
Custom Mold Tooling Services
Design-to-build, no handoff gaps: DFM analysis, precision CNC/EDM, and mold validation — all under one roof.
Medical & aerospace precision: Tight-tolerance tooling with WEDM accuracy to ±0.002mm, backed by Class 1000 cleanroom molding.
Built for 50,000+ cycles: DLC-coated hardened steel (≥2200HV) that outlasts standard tooling by 3×, cutting downtime by 73%.
Request Quote◆ISO 9001: 2015 Certified Processes
◆ISO 13485: 2016 Medical Device
◆AS9100 Certified Aerospace
◆No Minimum Order Quantities
◆In-Process Inspection with CMM
Injection Mold Manufacturing for Stable Production
Injection mold quality controls how consistently molten resin fills, cools, releases, and repeats across every production cycle. Gate, runner, venting, cooling, steel, surface, and ejection decisions directly affect molded-part quality.
FECISION specializes in high-precision injection mold tooling. Our mold making services combine DFM, tool design, precision component manufacturing, assembly, trial molding, and validation for rapid and production-grade injection molds.
Core Features
Durability
Material selection for tooling matters a lot in molds' longevity and performance.
Customizability
Mold tooling can be customized to meet specific requirements.
Overview of Our Mold Tooling Services
Fecision follows a systematic approach to mold tooling development, ensuring quality, efficiency, and transparency throughout the project lifecycle. Our proven methodology minimizes risks and delivers exceptional results.
Mold Design
The mold design is evaluated by our experienced mold engineers to ensure manufacturability, suggesting improvements to enhance quality and reduce costs.
Fecision pays much attention to the critical steps including material selection, tolerance analysis, and DFM validation. We perform detailed mold flow analysis to optimize gate locations, runner systems, and cooling channels.
Mold Machining
For high-volume production, we typically recommend hardened tool steels, while prototype tooling may utilize aluminum for faster turnaround and lower costs.
Our skilled toolmakers use advanced CNC machining centers, EDM equipment, and grinding machines to fabricate mold components to precise specifications. We maintain tight tolerances throughout the manufacturing process to ensure proper fit and function.
Mold Assembly & Testing
Our experienced technicians assemble the mold components, carefully checking alignments and clearances. We conduct comprehensive testing, including trial runs, to verify mold performance and part quality before delivery.
We provide inspection reports together with your molds. Our technical team offers ongoing support to maximize mold performance and longevity throughout its service life.
Our Mold Manufacturing Workshop
In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.
Comprehensive Mold Tooling Services
Fecision offers end-to-end mold tooling solutions tailored to your specific manufacturing requirements.
Our expertise spans the entire spectrum of mold development, from initial design consultation to final production and maintenance.
Prototyping
Rapid Tooling
At Fecision, our expertise in rapid prototype tooling allows us to quickly turn your designs into functional prototypes or low-volume production molds, significantly reducing lead times and costs compared to traditional mold-making methods.
Our approach is designed to help you bring products to market faster, optimize your designs, and reduce overall production risks. The client was able to identify design flaws early in the testing phase and make adjustments before finalizing the full-scale production mold, saving both time and money.
- Aluminum and soft tool molds for low-volume production
- Rapid turnaround times (as fast as 5-15 days)
- Design optimization for manufacturability
- Cost-effective solutions for concept validation
- Seamless transition to production tooling
Production
Production Tooling
Fecision specializes in precision mold tooling for mass production. Our advanced CNC systems and standardized tooling ensure micron-level accuracy. Rigorous quality control with 3D measurement tools and SPC systems guarantees ISO-compliant output.
Our full-cycle services reduce time-to-market by 30% through synchronized design-to-production workflows. You can trust us to deliver high-performance production molds that will accelerate your manufacturing processes, improve product quality, and reduce costs.
- Hardened steel molds for millions of cycles
- Multi-cavity and family mold designs
- Advanced cooling systems for optimal cycle times
- Precision engineering to tight tolerances (±0.01mm)
- Comprehensive mold flow analysis
Premium Materials for Mold Tooling
The selection of appropriate mold materials is critical to tooling performance, durability, and cost-effectiveness.
Fecision utilizes a wide range of high-quality materials to meet specific application requirements.
P20 Steel
A pre-hardened tool steel widely used for plastic injection molds and mold bases. Its machinability, toughness, polishability, and uniform hardness make it a practical choice for precision mold components and medium production runs.
- Good machinability, moderate hardness (28-32 HRC)
- General-purpose injection molds, medium production runs
- 10,000-100,000 cycles
H13 Steel
A chromium-molybdenum tool steel with strong toughness, heat resistance, and thermal-fatigue performance. H13 is selected for demanding injection mold inserts, wear areas, and applications that need reliable hardness at molding temperatures.
- Excellent hot hardness, wear resistance (48-52 HRC)
- High-volume injection molding and abrasive resins
- 100,000-1,000,000 cycles
S136 Stainless
A high-purity, corrosion-resistant martensitic stainless steel commonly used for plastic injection molds requiring superior surface finish and high polishability. With excellent hardness, wear resistance, and minimal risk of corrosion or staining, S136 is ideal for medical, optical, and high-precision molding applications.
- Corrosion resistant, high polish capability (48-52 HRC)
- Medical, food-grade, corrosive materials
- 1,000,000+ cycles
NAK80
A pre-hardened mold steel known for its excellent machinability, polishability, and EDM performance. With uniform hardness and good wear resistance, it is ideal for plastic injection molds, precision components, and mirror-finish applications. NAK80 also offers superior dimensional stability and is widely used in high-quality mold making.
- Pre-hardened, excellent polishability (40 HRC)
- Optical components, consumer electronics
- 100,000-500,000 cycles
7075 Aluminum
A high-strength aluminum alloy used for prototype and bridge injection molds when fast machining, low tool weight, and good dimensional stability are priorities. It is best suited to controlled production volumes and non-abrasive resins.
- Lightweight, excellent machinability
- Prototype injection molds and bridge tooling
- 1,000-10,000 cycles
Beryllium Copper
A high-conductivity copper alloy used selectively in injection mold inserts, core pins, and local hot spots where faster heat removal can improve cooling balance and cycle stability.
- Excellent thermal conductivity
- Core pins and inserts for rapid cooling
- Lifespan varies by application
QC-10 Aluminum
A stress-relieved aluminum mold alloy with good machinability, dimensional stability, and thermal conductivity. QC-10 is commonly selected for rapid and bridge injection molds that need short tooling lead times and controlled production life.
- Stable, stress-relieved aluminum alloy
- Rapid and bridge injection mold tooling
- 10,000-30,000 cycles
D2 Tool Steel
A high-carbon, high-chromium steel used for wear-intensive injection mold inserts, slides, lifters, gate inserts, and other components exposed to abrasive filled resins.
- High wear resistance, dimensional stability
- Injection mold inserts for abrasive materials
- 300,000-800,000 cycles
Mold Tooling Specifications
Fecision’s mold tooling capabilities encompass a wide range of specifications to meet diverse manufacturing requirements.
Our advanced equipment and skilled technicians ensure exceptional precision and quality across all projects.
| Category | Parameter | Typical Value/Range |
|---|---|---|
| Design | Tolerance Control | ±0.01 mm |
| Mold Cavity Number | 1-128 cavities | |
| Cooling Channel Diameter | 6-12 mm | |
| Machining | CNC Accuracy | ±0.005 mm |
| Surface Roughness (Ra) | 0.4-1.6 μm | |
| Electrode Wear Ratio (EDM) | 0.01-0.03 mm/min | |
| Materials | Common Steel Grades | P20, H13, S136 |
| Hardness (HRC) | 28-52 HRC | |
| Testing | Injection Pressure | 50-150 MPa |
| Cycle Time Optimization | 15-30% reduction | |
| Dimensional Verification | 3D scanning (≤0.02 mm) | |
| Standards | Mold Base Compatibility | HASCO, DME, LKM |
| Surface Treatment | Nitriding (0.1-0.3 mm depth) |
Custom Mold Making for Diverse Industries
Fecision’s mold tooling expertise serves a wide range of industries, each with unique requirements and specifications.
Our specialized knowledge ensures that we deliver optimal solutions for every application.
Automotive
Our automotive mold tooling meets stringent quality and durability requirements for interior components, under-hood parts, and exterior trim. We specialize in multi-cavity molds for high-volume production and complex geometries.
High-VolumePrecision
Learn MoreMedical
For medical device manufacturers, we provide clean room-compatible tooling with exceptional surface finishes and tight tolerances. Our molds support FDA-compliant materials and meet stringent documentation requirements.
ISO 13485Validated
Learn MoreAerospace
Aerospace components demand exceptional precision and consistency. Our aerospace tooling incorporates advanced cooling systems and wear-resistant materials to ensure part quality and dimensional stability.
High-PrecisionCertified
Learn MoreConsumer Electronics
Our tooling requires high precision, fine detailing, and superior surface finish. It supports the production of connectors, housings, micro components, and chip packaging with strict dimensional tolerances and consistent quality for high-volume manufacturing.
ComplexityConsistency
Learn MoreRobotics
Mold tooling for the robotics industry ensures precision, strength, and durability, producing high-quality components for advanced robotic systems, enhancing performance and reliability in automated manufacturing processes.
AutomatedHigh-Quality
Learn MoreIndustrial
For industrial applications, we develop robust tooling solutions that withstand demanding production environments. Our molds support glass-filled materials and deliver consistent performance cycle after cycle.
DurableHeavy-Duty
Learn MoreCase Study
Connector Injection Mold Manufacturing
Electronic connector housings require stable cavity filling, controlled shrinkage, precise terminal alignment, and durable tooling for high-speed injection molding.
FECISION provides precision connector injection molds for 0.3mm-pitch micro-connectors and multi-cavity production (4–16 cavities), achieving ±0.005mm dimensional tolerance and 1,000,000+ shot tool life. The process supports high-temperature engineering resins such as LCP, PA9T, and PPS.
Rapid Development Cycle:
T0 samples delivered in 10–15 working days; production molds ready in 6–8 weeks with full DFM validation for stable terminal insert molding and repeat production.
Why Fecision for Mold
Tooling?
Experienced Team
Our skilled engineers and technicians bring years of expertise to the tooling process, from design and prototyping to the final mold production. We focus on optimizing mold design for long-term performance, minimizing downtime, and enhancing production efficiency.
Advanced Equipment & Technology
We utilize cutting-edge CNC machines, EDM, and precision grinding technology to ensure every tool is crafted with exceptional accuracy. Our manufacturing partners’ equipment is sourced from leading manufacturers, like Sodick, Trumpf, DMG MORI, etc, ensuring the highest standards in mold production.
Quality Assurance
Our molds are trusted by high-profile customers from industries across Japan, Germany, the United States, and beyond, meeting strict and complete quality standards. Access to ISO 9001:2015 quality certification and our manufacturing partners certified to ISO 13485:2016, ISO 14001:2015, and IATF 16949:2016.
Mold Construction Workflow
Production mold making is a highly intricate process that demands the skill and expertise of seasoned technicians and engineers.
The typical workflow for creating a production mold involves the following key steps:
Feasibility Assessment
The initial step involves assessing the manufacturability of the mold. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer.
Design & Flow Analysis
Next, we utilize advanced predictive modeling software to analyze the mold’s performance, ensuring it meets all required specifications. If any issues are identified, we make the necessary adjustments and improvements to guarantee optimal functionality.
Mold Manufacturing & Sampling
The next step is to manufacture the mold using the specified material requested by the customer. Samples are created from the mold to verify that the final product meets the customer's specifications, or to determine if any further adjustments are necessary.
Mold Package & Shipping
Once our engineers confirm the product meets all requirements, it is shipped to the customer. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Ready to Start Your Mold Tooling Project?
Together, we can make something remarkable!
Our engineering team is ready to review your requirements and provide expert guidance on the most efficient tooling solution for your application.
Request a Free ConsultationMold Tooling FAQs
What quality assurance measures do you have for mold making?+
At Fecision, quality control for mold production involves precise measurements, thorough testing, and comprehensive validation to ensure the mold meets all specified requirements and is fully optimized for production.
What do FECISION injection mold tooling services include?+
Services include mold DFM, mold flow review when required, tool design, mold material selection, component manufacturing, assembly, trial molding, dimensional validation, and production handoff.
How long does it take to create a mold?+
The time required to create a mold depends on the design complexity and mold size. Generally, the process spans several weeks to a couple of months.
Can you produce multi-cavity molds for high-volume production?+
Yes. FECISION designs and builds multi-cavity injection molds for high-volume production, balancing filling, cooling, ejection, and dimensional consistency across cavities.
Is it possible to modify an existing mold to produce a new part?+
In many instances, Fecision can modify existing molds to accommodate new parts, depending on the scope of the required changes and the condition of the current mold.
What materials do you suggest for molds requiring high durability?+
For molds designed for high durability, particularly in high-volume production, Fecision recommends using hardened steel grades known for their superior wear resistance and long-lasting performance.
How long do molds typically last, and what factors affect their lifespan?+
The lifespan of a mold is influenced by factors such as the material used, design complexity, and production volume. Molds made from hardened steel for high-volume production can endure for hundreds of thousands of cycles.
What are the limitations of mold making in terms of part size and complexity?+
Mold making can support a variety of sizes and complexities. However, exceptionally large parts or complex designs may necessitate specialized tooling and techniques, which could affect both cost and lead time.
Does Fecision provide DFM on my part design before I place an order?+
Yes, we do! You can access the DFM analysis through the Fecision platform, and you’ll also have the opportunity to comment, annotate, and discuss the feedback directly with a Fecision project specialist—all before placing your order.
Does Fecision charge for DFM feedback?+
We are committed to delivering the highest quality parts right from the start. That’s why Fecision offers DFM analysis at no charge, ensuring you have all the confidence you need before placing your injection molding order.
Does Fecision perform mold flow analysis before building the molds?+
Fecision does not include mold flow analysis as part of the standard DFM for injection molding. However, we can offer this service as an additional option upon request.
How does Fecision protect my intellectual property?+
At Fecision, we understand the importance of safeguarding your design IP, particularly when dealing with high-value projects. That’s why our platform is built with top-tier security and confidentiality at its core. From login to file upload to part delivery, you can trust that your intellectual property is protected within our secure Digital Manufacturing Ecosystem.
