Precision Injection Mold Manufacturing Services

With decades of industry experience, Fecision team provides custom injection molds that meet the most demanding specifications across industries. Whether you need plastic injection molds for aerospace components, electrical products, or medical devices, our advanced manufacturing capabilities ensure optimal performance and longevity.

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◆ISO 9001:2015 Certified Processes

◆ISO 13485: 2016 Medical Device

◆AS9100 Quality Management

◆No Minimum Order Quantities

◆In-Process Inspection with CMM

Injection Mold Overview

Injection mold manufacturing is the precision process of designing and creating metal molds used in plastic injection molding. These molds are engineered tools that shape molten plastic into specific parts with consistent quality and tight tolerances. The process requires extensive expertise in materials, engineering principles, and manufacturing techniques.

A high-quality injection mold consists of two primary components: the cavity (which forms the external geometry) and the core (which shapes internal features). Additional components include the runner system, ejector pins, cooling channels, and various inserts that work together to create perfect plastic parts cycle after cycle.

Popular Features

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Precision & Accuracy

Highly accurate, detailed, and consistent injection molded parts, with tight tolerances and complex geometries.

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High Efficiency & Speed

Stable molding cycles for repeatable medium- and high-volume plastic-part production.

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Resin Versatility

Injection molds engineered around thermoplastics, elastomers, LSR, filled resins, and application-specific processing requirements.

Injection Mold Tooling Options

At Fecision, we design and create precise custom injection molds from high-quality materials. Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing. Every plastic injection mold we fabricate meets international standards. From one-off projects to small batches and production tooling, we provide durable and reliable mold tools.

	Rapid Tooling	Production Tooling
Purpose	For design validation/low-volume production needs	For on-demand/massive production needs
Mold Cavities	Single	Single & Multi-Cavity
Shot Life	Limited (at least 2000 shots)	Unlimited (millions and tens of millions shots)
Mold Storage	18 months of non-operation	3 years of non-operation
Occasion	Evaluate cost and manufacturability. Minimize design risks, enhance R&D efficiency, and accelerate iteration cycles. Typical quantities＜2,000 units.	Focus more on production consistency as design is finalized. Enhance quality, lower costs, and minimize supply chain risks. Large-scale manufacturing.

How We Manufacture Injection Molds

Our comprehensive injection mold making process ensures precision, quality, and on-time delivery for every project.
We follow a systematic approach that combines engineering expertise with state-of-the-art manufacturing technology.

Design & Engineering

Our process begins with thorough analysis of your part design, material requirements, and production goals. Our engineering team creates detailed 3D mold designs with optimized runner systems, cooling channels, and ejection mechanisms.

Design Validation

We conduct comprehensive mold flow analysis and simulation to identify potential issues before manufacturing begins. This step ensures optimal material flow, minimizes cycle times, and prevents common defects.

Material Selection

Based on your production volume and part requirements, we select the appropriate mold materials that balance performance, longevity, and cost-effectiveness.

CNC Machining

Using 3-axis, 4-axis, 5-axis CNC machines, we precisely machine the mold base, cavity, and core components to exact specifications with tight tolerances.

EDM Processing

For complex geometries and fine details, we employ wire and sinker EDM (Electrical Discharge Machining) to achieve exceptional precision.

Heat Treatment

Critical mold components undergo precise heat treatment to achieve optimal hardness and durability for long production runs.

Surface Finishing

We apply specialized polishing and texturing techniques to achieve the required surface finish for your parts, from high-gloss to textured surfaces.

Assembly & Fitting

All mold components are meticulously assembled and fitted to ensure perfect alignment and function throughout the injection cycle.

Testing & Validation

Before delivery, we conduct comprehensive testing to verify mold performance, part quality, and cycle efficiency.

Ready to Start Your Injection Mold Project?

Our engineering team is ready to review your requirements and provide expert guidance.

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Injection Mold Capabilities & Specifications

Our injection molds are built to precise specifications that ensure optimal performance, longevity, and part quality. We customize each mold according to your specific requirements while maintaining industry-leading standards.

Specification	Standard Range	Premium Options	Benefits
Mold Base Material	P20, H13, NAK80	S7, Stainless Steel, Beryllium Copper	Durability, corrosion resistance, thermal conductivity
Cavity/Core Material	P20, H13, S136	S7, M2, D2	Wear resistance, dimensional stability, longevity
Hardness	28-32 HRC	48-62 HRC	Extended mold life, resistance to abrasive materials
Surface Finish	SPI #3 (EDM)	SPI #A1 (Mirror)	Part appearance, material flow, ejection performance
Tolerance	±0.005″	±0.0005″	Part precision, consistency, assembly fit
Gate Type	Edge, Tab, Submarine	Hot Tip, Valve Gate	Gate vestige, cycle time, automation compatibility
Cooling System	Drilled Channels	Conformal Cooling	Cycle time reduction, part quality, warpage control
Lifespan (Cycles)	100,000-500,000	1,000,000+	Production volume capacity, long-term cost efficiency

Types of Injection Molds We Manufacture

We manufacture various types of injection molds tailored to your specific production requirements, volume expectations, and budget constraints.
Each type offers distinct advantages for different applications.

Two-Plate Molds

The most common and cost-effective design consisting of two halves (cavity and core). Ideal for parts with simple geometries and standard ejection requirements. These molds offer excellent value for medium to high-volume production runs.

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Three-Plate Molds

Features an additional plate that separates the runner system from the parts, allowing for automatic separation of runners and parts. Perfect for multi-cavity applications requiring clean part ejection without gate marks.

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Hot Runner Molds

Incorporates heated channels to keep plastic molten until it reaches the cavity. Eliminates runners, reduces waste, and shortens cycle times. Ideal for high-volume production where material savings justify the higher initial investment.

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Single-Cavity Molds

Produces one part per cycle with maximum control over quality and precision. Perfect for prototyping, low-volume production, or parts with complex geometries requiring tight tolerances.

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Multi-Cavity Molds

Creates multiple identical parts in a single cycle, dramatically increasing production efficiency. Ideal for high-volume manufacturing where consistent quality across all cavities is essential.

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Family Molds

Produces different but related parts in a single cycle. Perfect for manufacturing complete assemblies or product families, reducing setup time and production costs for multi-component products.

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Not Sure Which Mold Type Is Right for Your Project?

Our engineering team can help determine the optimal mold design based on your production volume, part complexity, and budget.

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Manufacturing Ability for Special Types of Injection Molds

Liquid Silicone Rubber (LSR) Injection Molds

Liquid Silicone Rubber (LSR) mold engineering for critical healthcare applications

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Two-Shot/Multi-Component Mold

Pioneering multi-shot mold manufacturing with patented technologies

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Insert-Ready Mold Systems

Enhance part reliability through precision insert molding

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Micro Injection Mold Precision Engineering

Ultra-precision micro injection mold engineering capabilities

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Mold Components

Injection Mold Components We Process

Our injection mold parts are typically manufactured using methods like CNC machining, EDM (Electrical Discharge Machining), and precision grinding for high accuracy and durability.

◆ Injection Mold Cavity◆ Injection Mold Sliders◆ Injection Mold Rings◆ Injection Mold Plates◆ Injection Mold Base◆ Injection Mold Core◆ Injection Mold Pins◆ Injection Mold Inserts◆ Injection Mold Blocks◆ Injection Mold Guide BushingsTake A Detailed Look

How We Save Your Injection Mold Cost

We implement strategic cost-saving measures throughout the injection mold manufacturing process without compromising quality or performance. Our approach focuses on intelligent design, efficient production, and long-term value.

Design Optimization

Our engineering team analyzes your part design to identify opportunities for simplification without compromising functionality. We optimize wall thicknesses, eliminate unnecessary features, and design efficient runner systems that reduce material waste and cycle times.

Strategic Material Selection

We recommend the most cost-effective mold materials based on your production volume and requirements. For lower volume production, we may suggest aluminum molds or hybrid solutions that deliver excellent performance at reduced cost.

Modular Design Approach

When appropriate, we implement modular mold designs with interchangeable components. This approach allows for future modifications at minimal cost and facilitates easier maintenance and repairs throughout the mold’s lifecycle.

Injection mold assembly quality inspection

How We Ensure On-Time Mold Delivery

At Fecision, we understand that timely delivery of your injection mold is critical to your production schedule and market commitments. Our proven project management system ensures that your molds are delivered on schedule without compromising quality.

Dedicated Project Managers: Each project is assigned a dedicated manager who oversees every aspect of your mold's development and serves as your single point of contact.
Advanced Production Planning: We utilize sophisticated production planning software to optimize workflow, allocate resources efficiently, and identify potential bottlenecks before they impact delivery.
Strategic Capacity Management: We maintain strategic production capacity reserves to accommodate urgent projects and unexpected challenges without disrupting scheduled deliveries.

Why Fecision for Injection Mold Tooling?

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Engineering Excellence

Our team of experienced engineers specializes exclusively in injection mold design and manufacturing. With an average of 15+ years of industry experience, they bring unparalleled expertise to every project, ensuring optimal mold performance and longevity.

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Uncompromising Quality

We maintain rigorous quality control standards throughout the manufacturing process. Every mold undergoes comprehensive inspection and testing before delivery, ensuring it meets or exceeds all specifications and performance requirements.

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Cost Efficiency

Our strategic approach to design and manufacturing delivers exceptional value without compromising quality. We identify cost-saving opportunities throughout the process while ensuring your mold meets all performance requirements.

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Reliable Delivery

Our proven project management system ensures on-time delivery without compromising quality. We maintain a 98% on-time delivery rate across all projects, giving you the confidence to plan your production schedule with certainty.

Advanced Manufacturing Equipment & Quality Assurance Technology

Fecision-Made Facts

Our state-of-the-art manufacturing facility is equipped with the latest technology and operated by highly skilled technicians to ensure exceptional quality and precision in every injection mold we produce.

5-Axis CNC Machining Centers

Precision machining of complex geometries with micron-level accuracy

Wire and Sinker EDM Systems

Creation of intricate features and tight tolerances

High-Speed Milling Machines

Efficient processing of mold components

Precision Grinding Equipment

Achieving exact dimensions and surface finishes

Advanced Polishing Systems

Creating mirror-finish surfaces when required

CMM for Inspection

Coordinate Measuring Machines for verification of critical dimensions

Surface Roughness Testers

Ensuring specified surface finishes

Hardness Testing Equipment

Verification of material properties

Recent Projects

Request Your Injection Mold Quote

Take the first step toward your next successful injection mold project. Contact us today to discuss your injection mold project and discover the Fecision difference.

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Injection Mold Making FAQs

What does your injection mold tooling service include?+

At Fecision, injection mold tooling services focus on designing and manufacturing custom molds tailored to your product requirements. This includes precise engineering of mold cavities, cooling systems, runners, gates, vents, and ejection to support consistent injection molded parts.

How long does it take to create an injection mold?+

The time required to create an injection mold depends on the design complexity and mold size. Generally, the process spans several weeks to a couple of months.

What quality assurance measures do you have for mold making?+

At Fecision, quality control for mold production involves precise measurements, thorough testing, and comprehensive validation to ensure the mold meets all specified requirements and is fully optimized for production.

Can you produce multi-cavity molds for high-volume production?+

Yes. Fecision designs and produces multi-cavity injection molds with balanced filling, controlled cooling, reliable ejection, and consistent part quality across cavities.

What materials are commonly used for injection mold tooling?+

Common materials used for injection mold tooling include various grades of steel (such as P20, H13, and S7), aluminum, and occasionally specialty alloys, depending on the required durability, part complexity, resin, and production volume. Steel is often the material of choice for high-volume production due to its strength and resistance to wear.

Does Fecision perform mold flow analysis before building the molds?+

Fecision does not include mold flow analysis as part of the standard DFM for injection molding. However, we can offer this service as an additional option upon request.

Does Fecision provide DFM on my part design before I place an order?+

Yes, we do! You can access the DFM analysis through the Fecision platform, and you’ll also have the opportunity to comment, annotate, and discuss the feedback directly with a Fecision project specialist—all before placing your order.

Does Fecision charge for DFM feedback?+

We are committed to delivering the highest quality parts right from the start. That’s why Fecision offers DFM analysis at no charge, ensuring you have all the confidence you need before placing your injection molding order.

What factors influence the cost of injection mold tooling?+

The cost of injection mold tooling is determined by various factors, including the complexity of the part design, the material selected for the mold, mold size, number of cavities, precision requirements, and any additional features such as inserts or multi-material capabilities.

How does Fecision protect my intellectual property?+

At Fecision, we understand the importance of safeguarding your design IP, particularly when dealing with high-value projects. That’s why our platform is built with top-tier security and confidentiality at its core. From login to file upload to part delivery, you can trust that your intellectual property is protected within our secure Digital Manufacturing Ecosystem.