Custom Copper Stamping Services: Precision Parts for Every Industry
Copper stamping transforms raw copper sheets into precision components through specialized forming processes. At Fecision, we deliver high-quality custom copper stamped parts with exceptional conductivity, corrosion resistance, and durability for applications across electronics, automotive, aerospace, and more industries. Our advanced stamping capabilities ensure tight tolerances and consistent quality for your most demanding projects.
Durable
Impact-resistant
Machinable
----Our Copper Stamping Capabilities
Custom Copper Stamping Services at Fecision
Fecision specializes in delivering precision copper stamping solutions tailored to your exact specifications. Our state-of-the-art equipment and experienced engineering team work together to produce stamped copper parts with exceptional quality and consistency.
Precision Manufacturing
Precision stamping with tolerances as tight as ±0.001"
Superior Techniques
Progressive die stamping for complex designs
Production Capability
Prototype to High-volume production scaling
Custom Mold Tooling
Custom stamping tooling design and fabrication
Secondary operations
Secondary operations including plating and finishing
Types of Copper for Metal Stamping
Selecting the right copper alloy is crucial for your application's success. Each grade offers specific properties that make it suitable for different requirements and environments.
| Copper Grade | Properties | Common Applications | Conductivity | Corrosion Resistance |
| C11000 (ETP Copper) | High electrical conductivity, excellent formability | Electrical components, terminals, busbars | 100% IACS | Excellent |
| C17200 (Beryllium Copper) | High strength, excellent spring properties | Springs, connectors, switches | 22-28% IACS | Very Good |
| C26000 (Cartridge Brass) | Good formability, moderate strength | Electrical hardware, decorative components | 28% IACS | Good |
| C51000 (Phosphor Bronze) | Excellent spring qualities, fatigue resistance | Springs, contacts, fasteners | 15% IACS | Excellent |
| C70600 (Copper-Nickel) | Superior corrosion resistance in marine environments | Marine hardware, heat exchangers | 9% IACS | Superior |
Copper Metal Stamping Advantages
Copper's exceptional electrical conductivity (second only to silver) makes it ideal for electrical components. Stamped copper parts provide reliable current flow with minimal resistance, reducing energy loss and heat generation in electrical systems.
With thermal conductivity approximately 60% higher than aluminum, copper stamped components excel in heat transfer applications. This property makes copper ideal for heat sinks, cooling systems, and thermal management solutions in electronics and industrial equipment.
Copper naturally forms a protective patina that shields against corrosion, making stamped copper parts highly durable in various environments. This inherent corrosion resistance extends component lifespan and reduces maintenance requirements in challenging applications.
Copper's exceptional ductility and malleability allow for complex forming operations without cracking or tearing. This enables the creation of intricate designs and tight-tolerance components that would be challenging with other materials.
Copper surfaces naturally kill bacteria, viruses, and other pathogens, making copper stamped components ideal for healthcare and public space applications. This inherent antimicrobial action continues working 24/7 without additional treatments or chemicals.
Copper can be recycled indefinitely without loss of performance, making copper stamped parts environmentally sustainable. Using recycled copper in your components reduces environmental impact while maintaining the material's exceptional properties.
Key Beryllium Copper Properties
Beryllium Copper Stamping: High-Performance Applications
Beryllium copper (BeCu) combines copper's excellent conductivity with significantly enhanced mechanical properties, making it ideal for demanding applications requiring both strength and conductivity.
- Exceptional strength (up to 1400 MPa tensile strength)
- Superior spring properties with excellent fatigue resistance
- Good electrical and thermal conductivity
- Non-sparking characteristics for safety in explosive environments
- Excellent corrosion resistance, even in marine environments
- Maintains properties at extreme temperatures (-200°C to +315°C)
Beryllium Copper Safety
Fecision follows strict safety protocols when working with beryllium copper to protect both workers and customers. Our processes comply with all OSHA regulations for beryllium handling, and finished parts pose no health risks during normal use.
Stamped Copper Parts Across Industries
Copper's unique combination of properties makes it valuable across numerous industries.
At Fecision, we produce precision copper stamped components for diverse applications, each leveraging copper's specific advantages.
Electronics & Electrical
- Terminals and connectors
- EMI/RFI shielding components
- Busbars and current carriers
- Switch and relay components
- Battery contacts and cell connectors
Automotive
- Battery management system components
- Electric vehicle power distribution
- Thermal management components
- Sensor housings and brackets
- Brake system components
Aerospace & Defense
- Electrical distribution components
- EMI/RFI shielding for sensitive equipment
- Heat exchangers and thermal management
- Fuel system components
- Communication system parts
Medical & Healthcare
- Antimicrobial touch surfaces
- Electrical contacts for medical devices
- Thermal management in diagnostic equipment
- Surgical instrument components
- Implantable device housings
Renewable Energy
- Solar panel junction boxes and connectors
- Battery storage system components
- Power inverter busbars and contacts
- Thermal management in power electronics
- Wind turbine electrical components
Telecommunications
- RF connectors and shielding
- Base station components
- Signal transmission elements
- Heat sinks for network equipment
- 5G infrastructure components
Copper Metal Stamping FAQs
Need Copper Components for Your Industry?
Our industry specialists understand your unique requirements and can help design optimal copper stamped solutions.
Quality You Can Trust
At Fecision, quality control is integrated throughout our copper metal stamping process.
Our commitment to excellence ensures that every component meets or exceeds industry standards and customer specifications.
Certifications
- ISO 9001:2015 Certified
- IATF 16949 Automotive Compliance
- AS9100D Aerospace Standards
Testing Capabilities
- 3D Coordinate Measuring Machines
- Mechanical Property Testing
- Surface Finish Verification
Quality Guarantees
- 100% Inspection Options
- Statistical Process Control
- Documented Quality Procedures
Ready to Start Your Copper Stamping Project?
Contact us today to discuss your requirements and discover how our copper stamping expertise can benefit your application.
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