Heat Pipe Heat Sink

Ultra-Efficient Heat Pipe Heat Sinks for High-Density Cooling
 
✓ 5,000–50,000 W/mK Effective Thermal Conductivity
✓ Copper, Aluminum, or Hybrid Construction
✓ Custom Shapes & Vapor Chamber Integration
✓ ISO 9001 & IATF 16949 Certified
✓ Prototype to High-Volume Production
Heat Pipe Heat Sink 2

Why

Fecision?

custom heat sink

Precision At Fecision

Custom CNC Machining & Molded Solutions

As a leading CNC machining and mold manufacturing service provider, we deliver tailored heat sink solutions using advanced materials and manufacturing techniques, including CNC milling, extrusion, die-casting, and bonded fin technology.

Optimized Thermal Performance

CFD-simulated designs for maximum heat dissipation

Durability

Corrosion-resistant finishes for harsh environments

Custom Designs

Collaborate with our engineers for application-specific solutions

Cost Efficiency

Competitive pricing for both low/high-volume orders

Global Compliance

Meet RoHS, REACH, and ISO 9001 standards

Heat Pipe Heat Sinks

Heat pipe heat sinks utilize sealed copper or aluminum tubes containing a working fluid to transfer heat via phase change (evaporation/condensation), achieving thermal conductivity far beyond solid metals. Ideal for high-power-density systems, they efficiently move heat away from hotspots to larger radiating surfaces.
 
Our Technology enhances capillary action, enabling heat pipes to operate at 60°+ tilt angles and withstand 200W/cm² heat flux. Prototypes validated in 5-7 days with thermal imaging reports.

Why Heat Pipes?

✔️Hotspot Elimination – Evenly distribute heat across large surfaces.
✔️Lightweight – Aluminum heat pipes reduce weight by 40% vs. solid copper.
✔️Silent Operation – No moving parts, ideal for noise-sensitive environments.

Technical Specification Table

Heat Pipe Heat Sinks Technical Details
ParameterSpecifications
Pipe Materials
Copper C110, Aluminum 6063, Sintered Wicks
Effective Conductivity
5,000–50,000 W/mK (phase-change dependent)
Diameter Rang
3–10mm (round), 1–5mm (flat)
Operating Temp
-50°C to 200°C
Surface Finish
Nickel-plated, anodized, epoxy-coated
Certifications
ISO 9001, IATF 16949, RoHS, UL, CE

Types of Heat Pipe Heat Sinks

Standard Heat Pipe Arrays

Copper heat pipes bonded to aluminum fins for cost-effective cooling.
Applications: CPU/GPU cooling, telecom base stations

Vapor Chamber Heat Sinks

Flat, ultra-thin vapor chambers for spreading heat in 2D planes.
 
Applications: High-power LEDs, 5G mmWave modules

Hybrid Liquid-Heat Pipe Systems

Heat pipes integrated with liquid cold plates for extreme heat loads.
 
Applications: EV traction inverters, laser diode cooling

Flexible Heat Pipe Designs

Bendable pipes for routing heat in compact electronics (e.g., drones).
 
Applications: Aerospace avionics, wearable devices

Applications & Industries

Heat Pipes in High-Performance Systems

Data Center Servers

Cool 1000W+ GPUs in AI clusters with vapor chamber heat pipe arrays.

Electric Vehicles

Manage thermal runaway in EV batteries with aluminum heat pipe systems.

5G Telecom

Dissipate heat from GaN amplifiers in 5G base stations using copper heat pipes.

Medical Imaging

Stabilize temperatures in MRI machines with silent heat pipe cooling.

Start your project now

Ready to Eliminate Thermal Bottlenecks?
Submit your thermal specs for a free heat pipe heat sink design proposal within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Trusted for Critical Thermal Performance

Certifications & Quality Assurance

Every heat pipe undergoes helium leak testing and thermal cycle validation (-40°C to 125°C).

ISO 9001:2015 & IATF 16949

UL Safety Certification (UL 467)

RoHS/REACH Compliance

CE Marking (EU Compliance)

Request a Proposal

Let us bring your vision to life.
 
Share your project details, and we’ll craft a tailored proposal just for you.

Other Products

Finned Heat Sink

Pin Fin Heat Sink

Folded Fin Heat Sink

Aluminum Heat Sink

Copper Heat Sink

Hybrid Heat Sink

Active Heat Sink

Passive Heat Sink

CNC-Machined Heat Sink

Extruded Heat Sink

Stamped Heat Sink

Die-Cast Heat Sink

Start your project now