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Threaded Pogo Pin

Locking Thread Design for Secure Connections Under Extreme Conditions
 
✓ M3/M4 Threads for Mechanical Locking
✓ 10A–30A Current Rating, <20mΩ Contact Resistance
✓ Gold-Plated Beryllium Copper Contacts
✓ 50,000+ Mating Cycles (MIL-STD-202H Tested)
✓ ISO 9001 & IATF 16949 Certified
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Threaded Pogo Pin 0

Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

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Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

Threaded Pogo Pins - Engineered for Stability

Threaded pogo pins are spring-loaded connectors with integrated locking threads, designed to maintain secure electrical connections in high-vibration, shock, or thermal cycling environments. They combine the reliability of spring probes with the mechanical stability of threaded fasteners, ideal for industrial automation, automotive testing, and aerospace systems.
 
  • Threaded Design: M3, M4, or custom threads for panel mounting or fixture integration.
  • Material Durability: Gold/nickel-plated contacts with stainless steel threads.
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Why Choose Threaded Pogo Pins?

✅ Vibration Resistance– Locking threads prevent loosening under shock/vibration.
✅ High Cycle Life – Self-cleaning plungers ensure stable performance over 50k+ cycles.
✅ Modular Assembly – Easily replaceable probes for maintenance-friendly designs.

Technical Specification Table

Threaded Pogo Pin Technical Details
ParameterSpecifications
Threaded Size
M2, M3, M4, or Custom
Plunger Travel
0.5–3.0mm
Operating Temp
-40°C to +125°C
Contact Resistance
<20mΩ (Initial)
Current Rating
1A–30A (Continuous)
Material
BeCu Spring, SS316 Threads, Gold/Nickel Plating
Certifications
ISO 9001, IATF 16949, UL, MIL-STD-202H

Types of Threaded Pogo Pins

Precision Solutions for Demanding Applications

Panel-Mount Threaded Pins

M4 threads with hexagonal bases for secure PCB or chassis mounting.
 

Applications: Industrial control panels, EV charging stations

High-Current Threaded Probes

30A+ rated pins with thermal pads for power electronics testing.
 

Applications: Motor controllers, battery pack validation

Miniature Threaded Pins

 
M2 threads for compact test fixtures and medical devices.
 

Applications: Semiconductor testing, portable diagnostic tools

IP67 Sealed Threaded Pins

 
O-ring sealed threads for dust/water resistance in outdoor systems.
 

Applications: Marine electronics, agricultural machinery

Manufacturing Processes

Pin Body Machining

 

  • Precision turning to shape the pin body
  • Thread-cutting tools to form threads

Spring Integration

 

  • Stress-Relieved & Wire Forming
  • Heat Treatment

Surface Treatment

 

  • Electroless Nickel Underplate (5μm)
  • Selective Gold Deposition (15μm)

Quality Inspection

 

  • Dimensional Inspection
  • Electrical Performance Testing
  • Elasticity Testing

Applications & Industries

Threaded Pogo Pins in Action

Automotive Testing

Secure ECU programming interfaces for EV validation under vibration (SAE J1455).

Aerospace Systems

Locking threaded pins for avionics testing in high-G and thermal cycling environments.

Industrial Robotics

Vibration-resistant charging contacts for AGV docking stations.

Energy Infrastructure

IP67-rated threaded probes for solar inverter maintenance interfaces.

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Ready to Secure Your Connections?
Submit your specs for a free threaded pogo pin design review and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Trusted for Mission-Critical Systems

Certifications & Quality Assurance

100% automated continuity testing, salt spray testing (ASTM B117), and 50k-cycle validation.

ISO 9001:2015 & IATF 16949

RoHS/REACH Compliance

IP67 (IEC 60529)

MIL-STD-202H & UL 1977

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Let us bring your vision to life.

Share your project details, and we’ll craft a tailored proposal just for you.

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