Spring Loaded Pogo Pins
✓ Gold/Nickel-Plated Contacts for Low Resistance (<30mΩ)
✓ Current Ratings from 0.5A to 15A+
✓ Customizable Plunger Travel & Force
✓ ISO 9001 & IATF 16949 Certified
Why
Fecision?
Precision At Fecision
Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable
As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.
Rapid Prototyping
CNC + mold manufacturing in 7 days
End-to-End Testing
Validated for resistance, cycle life, and ESD resistance
Customizable
Tailored dimensions, plating, and materials for your application
Modular Design
Replace bulky soldered joints with compact, reusable solutions
Industry-Leading Durability
Engineered for 50K–100K+ cycles
High-Performance Spring Loaded Pogo Pins
Spring loaded pogo pins are electromechanical connectors featuring a spring-driven plunger that ensures consistent electrical contact under varying compression forces. They are widely used in applications requiring high-cycle durability, precise alignment, and reliable connectivity, such as test fixtures, wearable devices, and industrial automation.
Spring Mechanism: Self-cleaning plungers maintain low contact resistance over thousands of cycles.
Material Options: Beryllium copper springs with gold/nickel plating for corrosion resistance.
Why Choose Spring Loaded Pogo Pins?
Technical Specification Table
| Parameter | Specifications |
Contact Material | Beryllium Copper Spring, Gold/Nickel Plating |
Plunger Travel | 0.5–5.0mm |
| Current Rating | 0.5–15A (Customizable) |
| Contact Resistance | <30mΩ (Initial) |
Operating Force | 0.5N~50N |
| Operating Temp | -40°C to +125°C |
| Certifications | ISO 9001, IATF 16949, RoHS, UL |
Types of Spring Loaded Pogo Pins
Test & Measurement Probes
Low-resistance pins for in-circuit testing (ICT) and functional testing (FCT).
Applications: PCB validation, semiconductor testing
Charging Contacts
Gold-plated pins for wearables, drones, and medical devices.
Applications: Smartwatches, wireless earbuds
Data Transfer Connectors
Shielded designs for USB 3.0/Thunderbolt data transfer (up to 40Gbps).
Applications: Rugged tablets, modular IoT systems
Industrial Automation Probes
Heavy-duty pins for robotic tool changers and PLC interfaces.
Applications: AGV docking stations, CNC machinery
Manufacturing Processes
Precision Turning
- CNC Swiss Screw Machining (±0.002mm)
- Micro-Honing Inner Bore (Ra 0.05μm)
Spring Production
- Stress-Relieved & Wire Forming
- Closed-Loop Force Calibration
Assembly
-
Cleanroom Press-Fit Assembly (Class 1000)
-
Laser Marking for Traceability
Validation
-
100% Force-Displacement Curve Testing
-
HAST Testing (130°C/85%RH, 96hrs)
-
Vibration Testing per IEC 60068-2-6
Applications & Industries
Spring Loaded Pogo Pins in Action
Consumer Electronics
Automotive Testing
Medical Devices
Industrial Automation
Start your project now
Workflow
Customization Process
Share your thermal requirements, size constraints, and environmental conditions.
We provide 3D CAD models and thermal analysis reports.
Test functional prototypes for performance validation.
Seamless transition to full-scale manufacturing.
Trusted for Mission-Critical Reliability
Certifications & Quality Assurance
ISO 9001:2015 & IATF 16949
RoHS/REACH Compliance
UL 1977 & IPC-620
Request a Proposal
Let us bring your vision to life.
Share your project details, and we’ll craft a tailored proposal just for you.
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