PCB Pogo Pins

High-Cycle Spring Probes Engineered for Seamless Board-Level Integration
 
✓ 10,000–100,000+ Mating Cycles
✓ Gold/Nickel-Plated Contacts for Low Resistance (<30mΩ)
✓ Current Ratings from 0.5A to 15A+
✓ Customizable Plunger Travel & Force
✓ ISO 9001 & IATF 16949 Certified
PCB Pogo Pin 0

Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

PCB Pogo Pins – Precision Spring Contacts for PCB Applications

PCB pogo pins are spring-loaded connectors designed for direct PCB integration, enabling reliable electrical connections for testing, charging, and modular interfaces. They are widely used in applications requiring high-cycle durability, precise alignment, and compact designs, such as test fixtures, wearable devices, and IoT modules.

Our plunger design reduces wear by 40% compared to standard pogo pins, validated in MIL-STD-202H vibration and thermal cycling tests. 

  • Pitch Options: Standard pitches (1.27mm, 2.00mm, 2.54mm) for compatibility with male headers.
  • Material Excellence: High-temperature plastics with gold/nickel-plated contacts for corrosion resistance.

Why Choose PCB Pogo Pins?

High Durability – Withstand 10k+ mating cycles without performance degradation.
Space Efficiency – Compact designs for miniaturized PCBs.
Versatility – Customizable for low-current signals or high-power charging.

Technical Specification Table

PCB Pogo Pin Technical Details
ParameterSpecifications
Contact Material
Beryllium Copper Spring, Gold/Nickel Plating
Plunger Travel
0.5–5.0mm
Current Rating
0.5–15A (Customizable)
Contact Resistance
<30mΩ (Initial)
Contact Force
0.8N-8N Adjustable
Operating Temp-40°C to +125°C
Certifications
ISO 9001, IATF 16949, RoHS, UL

Types of PCB Pogo Pins

Precision Solutions for PCB Applications

Test & Measurement Probesv

Low-resistance pins for in-circuit testing (ICT) and functional testing (FCT).

Applications: PCB validation, semiconductor testing

Charging Contacts


Gold-plated pins for wearables, drones, and medical devices.

Applications: Smartwatches, wireless earbud

Modular Connectors


Self-aligning pins for modular electronics and IoT devices.

Applications:  Smart home sensors, modular robotics

High-Current PCB Pins


15A+ rated pins for power transfer in EV charging and industrial systems.

Applications: EV battery testing, power tools

Manufacturing Processes

Precision Machining

 

  • 5-Axis CNC Turning (±0.005mm Tolerance)
  • Micro-Drilling of Guide Holes

Spring Assembly

 

  • Tempered SUS316 Springs (100k Cycle Life)
  • Nitrogen Atmosphere Laser Welding

Surface Treatment

 

  • Multi-Stage Ultrasonic Cleaning
  • Pulse Electrodeposition Plating
  • Post-Plate Baking (150°C, 2hrs)

Quality Validation

 

  • 100% Contact Resistance Sorting
  • Thermal Shock Testing (-55°C ↔ +125°C)
  • 48hr Salt Spray per ASTM B117

Applications & Industries

PCB Pogo Pins in Action

PCB Testing

High-density pogo pin arrays for automated in-circuit testing (ICT) of 5G modules.

Wearable Devices

Gold-plated pins for corrosion-free charging in smartwatches and fitness trackers.

Industrial Automation

Self-aligning pins for robotic tool changers and PLC interfaces.

Electric Vehicles

High-current pins for EV battery module validation and BMS testing.

Start your project now

Ready to Enhance Your PCB Connectivity?
Submit your specs for a free PCB pogo pin design review and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Trusted for Mission-Critical Reliability

Certifications & Quality Assurance

100% automated continuity testing and 10,000-cycle pre-validation for high-volume orders.

ISO 9001:2015 & IATF 16949

RoHS/REACH Compliance

UL 1977 & IPC-A-610 Class 3

Request a Proposal

Let us bring your vision to life.

Share your project details, and we’ll craft a tailored proposal just for you.

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