Double Ended Pogo Pins
✓ 10,000–100,000+ Mating Cycles
✓ Gold/Nickel-Plated Contacts for Low Resistance (<30mΩ)
✓ Current Ratings from 0.5A to 5A+
✓ ISO 9001 & RoHS Certified
Why
Fecision?
Precision At Fecision
Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable
As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.
Rapid Prototyping
CNC + mold manufacturing in 7 days
End-to-End Testing
Validated for resistance, cycle life, and ESD resistance
Customizable
Tailored dimensions, plating, and materials for your application
Modular Design
Replace bulky soldered joints with compact, reusable solutions
Industry-Leading Durability
Engineered for 50K–100K+ cycles
Double Ended Pogo Pins-Dual-Sided Connectivity
Double ended pogo pins are spring-loaded connectors featuring dual contact points, enabling reliable electrical connections between two surfaces. They are widely used in applications requiring modularity, ease of assembly, and high-cycle durability, such as test fixtures, battery charging, and modular electronics.
Our Design ensures consistent contact force on both ends, reducing wear by 30% compared to standard designs.
- Dual-Sided Design: Spring-loaded plungers on both ends for secure connections.
- Material Excellence: Beryllium copper springs with gold/nickel plating for corrosion.
Why Choose Double Ended Pogo Pins?
Technical Specification Table
| Parameter | Specifications |
Plating | Au/Ni (50μ”/100μ”) |
Travel per End | 0.2–5.0mm |
| Operating Temp | -65°C to +200°C |
| Contact Resistance | <15mΩ (Initial) |
Current Capacity | 0.1–25A |
| Insulation | PEEK Sleeve (Optional) |
| Certifications | ISO 9001, RoHS, MIL=DTL-83513 |
Types of Double Ended Pogo Pins
Precision Solutions for Dual-Sided Connectivity
Test & Measurement Probes
Dual-ended pins for automated PCB testing (ICT/FCT) and burn-in testing.
Applications: PCB validation, semiconductor testing
Battery Charging Contacts
Gold-plated dual-ended pins for wearables, drones, and medical devices.
Applications: Smartwatches, wireless earbuds
Modular Connectors
Self-aligning dual-ended pins for modular electronics and robotics.
Applications: Modular IoT systems, robotic arms
High-Current Dual-Ended Pins
5A+ rated pins for power transfer in EV charging and industrial systems.
Applications: EV battery testing, power tools
Manufacturing Processes
Bilateral Machining
- Dual-Spindle CNC Turning (±0.003mm)
- Micro-Surface Grinding (Ra 0.1μm)
Spring Integration
- Stress-Relieved & Wire Forming
- Closed-Loop Force Calibration
Contact Engineering
- Selective Area Hard Gold Plating
-
Electroless Nickel Underplate (5μm)
-
Selective Gold Deposition (15μm)
Quality Validation
- 100% Bidirectional Force-Displacement Testing
- Thermal Cycling
Applications & Industries
Double Ended Pogo Pins in Action
Automotive Electronics
Medical Devices
Industrial Equipment
Consumer Electronics
Start your project now
Workflow
Customization Process
Share your thermal requirements, size constraints, and environmental conditions.
We provide 3D CAD models and thermal analysis reports.
Test functional prototypes for performance validation.
Seamless transition to full-scale manufacturing.
Trusted for High-Reliability Systems
Certifications & Quality Assurance
ISO 9001:2015 & IATF 16949
RoHS/REACH Compliance
UL 1977 & IPC-A-610 Class 3
Request a Proposal
Let us bring your vision to life.
Share your project details, and we’ll craft a tailored proposal just for you.
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