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Precision Pogo Pins for High-Performance Electrical Connections

Designed to rank for industrial and B2B buyers seeking precision spring-loaded connectors.
 
Your Partner for Precision Connectors
✓ Fast Prototyping: CNC machining and mold manufacturing in 7-15 days.
✓ Stringent QA: 100% testing for resistance, lifespan, and environmental durability.
✓ Global Compliance: Pre-certified designs for EU/US/Asian markets.
✓ Cost Efficiency: Bulk pricing for OEM/ODM orders.
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Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

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Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

Customizable Spring-Loaded Contacts Built for Your Industry

Pogo Pins (spring-loaded contacts) are compact, durable electrical connectors designed for temporary or semi-permanent connections in high-cycle applications. They use a spring mechanism to maintain consistent pressure between mating surfaces, ensuring reliable conductivity even in dynamic environments.
 
Key Components:
  • Plunger: Gold/nickel-plated tip for low-resistance contact.
  • Spring: Stainless steel for consistent force and longevity.
  • Barrel: Brass or stainless steel housing for corrosion resistance.
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Why Choose Pogo Pins?

✅ Ideal for space-constrained, high-vibration, or frequently disconnected systems.
✅ Replace traditional soldered joints with modular, reusable solutions.

Product Specifications

Tailored pogo pin solutions using advanced materials and manufacturing techniques

Material

Copper, Brass, Stainless steel, PBT, high-temp nylon

Ultra-Low Resistance

≤20mΩ (gold-plated tips)

Operating Temperature

-40°C to +150°C

Extended Lifespan

50,000–100,000+ mating cycles

Certification

RoHS, REACH, IATF 16949, ISO 13485

Customization

  • Diameter: 0.5mm-10mm

  • Spring force: 50g-500g

  • IP67/IP68 waterproofing (optional)

  • Plating Options: Au (0.5–3μm), Ni, Ag

  • Current Rating & Voltage: 1A–15A; 12V–300V DC

  • Insulation Resistance: ≥500MΩ

Manufacturing Capabilities

CNC Machining

 

  •  High-precision lathes craft plungers and barrels from brass/stainless steel (tolerance: ±0.01mm).
  • Ideal for prototypes and low-volume batches.

Progressive Die Stamping

 

  • Mass production of pins with complex geometries (e.g., multi-stage springs).
  • Ensures cost-efficiency for bulk orders.

Injection Molding

 

  • Overmolded nylon/PBT housings for waterproofing (IP67/IP68).
  • Integrated designs for PCB mounting or cable assemblies.

Electroplating & Surface Treatment

 

  • Common electroplating materials include gold, silver, nickel, etc.
  • Anodizing & Passivation

Surface Treatments & Finishes

Optimized for Conductivity and Corrosion Resistance

Gold Plating

  • Low contact resistance (≤20mΩ), ideal for signal transmission.
  • MIL-G-45204 compliant for aerospace/medical use.

Nickel Plating

  • Base layer for improved adhesion and wear resistance.
  • RoHS-compliant nickel underplating (3–5µm).

Silver Plating

  • High-current applications (up to 15A).
  • Anti-oxidation coating for humid environments.

Passivation

  • Stainless steel barrels treated for salt spray resistance (ASTM B117).

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Applications & Industries

Pogo Pins Engineered for Demanding Industries

Consumer Electronics

  • Smartphones/tablets (charging ports, docking stations).
  • Wearables (smartwatches, fitness trackers).
  • Wireless charging pads, magnetic connectors.

EV & Automotive

  • EV battery management systems (BMS), ECU diagnostics.
  • Infotainment systems.

Medical Equipment

  • Disposable probe connectors, portable monitors.
  • Portable diagnostic tools, wearable health monitors.

Industrial Automation

  • Robotics: arm joints, connect sensors, actuators, controllers
  • PCB testing jigs, IoT sensors

Renewable Energy

  • Solar Inverters, Solar panel connectors
  • Battery management systems (BMS)
  • Wind turbines

Aerospace & Defense

  • Avionics: aircraft communication systems, navigation modules, missile guidance systems
  • Military Electronics

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Ready to Solve Your Thermal Challenges?
Submit your specs for a free heat sink design and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Quality Assurance

Fecision ensures that each batch of products undergoes qualified process control and quality inspection.
 

Process Control

Material traceability and batch testing.

Inspection

100% inspection for critical dimensions.

Testing

Thermal resistance (Rθ) and pressure drop testing available.

FAQs

Gold Plating: Best for low-voltage signal transmission (e.g., smartwatch charging).
Silver Plating: High-current applications (e.g., EV battery testing).
Nickel Plating: Cost-effective for general industrial use.
Yes! Our pins operate in -40°C to +150°C and can be customized with high-temp materials (e.g., PEEK housings) for harsh environments.
Absolutely. We offer IP67/IP68-rated designs with overmolded nylon housings, ideal for IoT sensors, marine equipment, and automotive systems.
Submit 2D drawings (PDF/DWG) or 3D models (STEP/IGES). Our engineers will optimize for manufacturability within 24 hours.
Yes! We design hybrid connectors combining pogo pins with USB, coaxial, or custom interfaces for compact devices like drones and medical tools.
Prototypes: 7–10 days (CNC + plating).
Mass Production: 15–25 days (die stamping/molding).
Expedited services available for urgent projects.

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Let us bring your vision to life.

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