Precision Injection Mold Manufacturing
With decades of industry experience, our team creates custom injection molds that meet the most demanding specifications across industries.
Whether you need plastic injection molds for automotive components, consumer products, or medical devices, our advanced manufacturing capabilities ensure optimal performance and longevity.
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ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
AS9100 Quality Management
No Minimum Order Quantities
In-Process Inspection with CMM
Injection Mold Overview
Injection mold manufacturing is the precision process of designing and creating metal molds used in plastic injection molding. These molds are engineered tools that shape molten plastic into specific parts with consistent quality and tight tolerances. The process requires extensive expertise in materials, engineering principles, and manufacturing techniques.
A high-quality injection mold consists of two primary components: the cavity (which forms the external geometry) and the core (which shapes internal features). Additional components include the runner system, ejector pins, cooling channels, and various inserts that work together to create perfect plastic parts cycle after cycle.
At Fecision, our plastic injection mold manufacturing process combines traditional craftsmanship with cutting-edge technology to deliver molds that provide exceptional performance, longevity, and part quality.
Popular Features
Precision & Accuracy
Highly accurate, detailed, and consistent parts, with tight tolerances and complex geometries.
High Efficiency & Speed
Fast production cycles, ideal for high-volume manufacturing of identical parts with minimal lead time.
Material Versatility
Compatible with a variety of materials, including plastics, metals, and composites.
Injection Mold Tooling Options
| Rapid Tooling | Production Tooling | |
| Purpose | For design validation/low-volume production needs | For on-demand/massive production needs |
| Mold Cavities | Single | Single & Multi-Cavity |
| Shot Life | Limited (at least 2000 shots) | Unlimited (millions and tens of millions shots） |
| Mold Storage | 18 months of non-operation | 3 years of non-operation |
| Occasion | Evaluate cost and manufacturability Minimize design risks, enhance R&D efficiency, and accelerate iteration cycles Typical quantities＜2,000 units | Focus more on production consistency as design is finalized Enhance quality, lower costs, and minimize supply chain risks Large-scale manufacturing |
How We Manufacture Your Injection Mold
Our comprehensive injection mold making process ensures precision, quality, and on-time delivery for every project.
We follow a systematic approach that combines engineering expertise with state-of-the-art manufacturing technology.
Design & Engineering
Our process begins with thorough analysis of your part design, material requirements, and production goals. Our engineering team creates detailed 3D mold designs with optimized runner systems, cooling channels, and ejection mechanisms.
Design Validation
We conduct comprehensive mold flow analysis and simulation to identify potential issues before manufacturing begins. This step ensures optimal material flow, minimizes cycle times, and prevents common defects.
Material Selection
Based on your production volume and part requirements, we select the appropriate mold materials that balance performance, longevity, and cost-effectiveness.
CNC Machining
Using 3-axis, 4-axis, 5-axis CNC machines, we precisely machine the mold base, cavity, and core components to exact specifications with tight tolerances.
EDM Processing
For complex geometries and fine details, we employ wire and sinker EDM (Electrical Discharge Machining) to achieve exceptional precision.
Heat Treatment
Critical mold components undergo precise heat treatment to achieve optimal hardness and durability for long production runs.
Surface Finishing
We apply specialized polishing and texturing techniques to achieve the required surface finish for your parts, from high-gloss to textured surfaces.
Assembly & Fitting
All mold components are meticulously assembled and fitted to ensure perfect alignment and function throughout the injection cycle.
Testing & Validation
Before delivery, we conduct comprehensive testing to verify mold performance, part quality, and cycle efficiency.
Ready to Start Your Injection Mold Project?
Our engineering team is ready to review your requirements and provide expert guidance.
Injection Mold Specifications
Our injection molds are built to precise specifications that ensure optimal performance, longevity, and part quality.
We customize each mold according to your specific requirements while maintaining industry-leading standards.
| Specification | Standard Range | Premium Options | Benefits |
| Mold Base Material | P20, H13, NAK80 | S7, Stainless Steel, Beryllium Copper | Durability, corrosion resistance, thermal conductivity |
| Cavity/Core Material | P20, H13, S136 | S7, M2, D2 | Wear resistance, dimensional stability, longevity |
| Hardness | 28-32 HRC | 48-62 HRC | Extended mold life, resistance to abrasive materials |
| Surface Finish | SPI #3 (EDM) | SPI #A1 (Mirror) | Part appearance, material flow, ejection performance |
| Tolerance | ±0.005″ | ±0.0005″ | Part precision, consistency, assembly fit |
| Gate Type | Edge, Tab, Submarine | Hot Tip, Valve Gate | Gate vestige, cycle time, automation compatibility |
| Cooling System | Drilled Channels | Conformal Cooling | Cycle time reduction, part quality, warpage control |
| Lifespan (Cycles) | 100,000-500,000 | 1,000,000+ | Production volume capacity, long-term cost efficiency |
Types of Injection Molds
We manufacture various types of injection molds tailored to your specific production requirements, volume expectations, and budget constraints.
Each type offers distinct advantages for different applications.
Two-Plate Molds
The most common and cost-effective design consisting of two halves (cavity and core). Ideal for parts with simple geometries and standard ejection requirements. These molds offer excellent value for medium to high-volume production runs.
Three-Plate Molds
Features an additional plate that separates the runner system from the parts, allowing for automatic separation of runners and parts. Perfect for multi-cavity applications requiring clean part ejection without gate marks.
Hot Runner Molds
Incorporates heated channels to keep plastic molten until it reaches the cavity. Eliminates runners, reduces waste, and shortens cycle times. Ideal for high-volume production where material savings justify the higher initial investment.
Single-Cavity Molds
Multi-Cavity Molds
Creates multiple identical parts in a single cycle, dramatically increasing production efficiency. Ideal for high-volume manufacturing where consistent quality across all cavities is essential.
Family Molds
Produces different but related parts in a single cycle. Perfect for manufacturing complete assemblies or product families, reducing setup time and production costs for multi-component products.
Not Sure Which Mold Type Is Right for Your Project?
Our engineering team can help determine the optimal mold design based on your production volume, part complexity, and budget.
Manufacturing Ability for Special Types of Injection Molds
Liquid Silicone Rubber (LSR) Injection Molds
Two-Shot/Multi-Component Mold
Insert-Ready Mold Systems
Micro Injection Mold Precision Engineering
Mold Components
Injection Mold Components We Process
How We Save Your Injection Mold Cost
We implement strategic cost-saving measures throughout the injection mold manufacturing process without compromising quality or performance.
Our approach focuses on intelligent design, efficient production, and long-term value.
Design Optimization
Our engineering team analyzes your part design to identify opportunities for simplification without compromising functionality. We optimize wall thicknesses, eliminate unnecessary features, and design efficient runner systems that reduce material waste and cycle times.
Strategic Material Selection
We recommend the most cost-effective mold materials based on your production volume and requirements. For lower volume production, we may suggest aluminum molds or hybrid solutions that deliver excellent performance at reduced cost.
Modular Design Approach
When appropriate, we implement modular mold designs with interchangeable components. This approach allows for future modifications at minimal cost and facilitates easier maintenance and repairs throughout the mold’s lifecycle.
How We Ensure On-Time Mold Delivery
At Fecision, we understand that timely delivery of your injection mold is critical to your production schedule and market commitments.
Our proven project management system ensures that your molds are delivered on schedule without compromising quality.
✅ Dedicated Project Managers: Each project is assigned a dedicated manager who oversees every aspect of your mold's development and serves as your single point of contact.
✅ Advanced Production Planning: We utilize sophisticated production planning software to optimize workflow, allocate resources efficiently, and identify potential bottlenecks before they impact delivery.
✅ Strategic Capacity Management: We maintain strategic production capacity reserves to accommodate urgent projects and unexpected challenges without disrupting scheduled deliveries.
Speak With Our Engineering Team
Discuss your specific project needs with our specialists.
Why Fecision for Injection Mold Tooling?
Engineering Excellence
Our team of experienced engineers specializes exclusively in injection mold design and manufacturing. With an average of 15+ years of industry experience, they bring unparalleled expertise to every project, ensuring optimal mold performance and longevity.
Uncompromising Quality
We maintain rigorous quality control standards throughout the manufacturing process. Every mold undergoes comprehensive inspection and testing before delivery, ensuring it meets or exceeds all specifications and performance requirements.
Cost Efficiency
Our strategic approach to design and manufacturing delivers exceptional value without compromising quality. We identify cost-saving opportunities throughout the process while ensuring your mold meets all performance requirements.
Reliable Delivery
Our proven project management system ensures on-time delivery without compromising quality. We maintain a 98% on-time delivery rate across all projects, giving you the confidence to plan your production schedule with certainty.
Mold Construction Workflow
Feasibility Assessment
The initial step involves assessing the manufacturablity of the mold. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer.
Design & Flow Analysis
Utilize advanced predictive modeling software to analyze the mold’s performance, ensuring it meets all required specifications. If any issues are identified, we make the necessary adjustments and improvements to guarantee optimal functionality.
Mold Manufacturing & Sampling
The next step is to manufacture the mold using the specified material requested by the customer. Samples are created from the mold to verify that the final product meets the customer's specifications, or to determine if any further adjustments are necessary.
Shipping
Once our engineers confirm the product meets all requirements, it is shipped to the customer. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Advanced Manufacturing Equipment & Quality Assurance Technology
Fecision-Made Facts
Precision machining of complex geometries with micron-level accuracy
Creation of intricate features and tight tolerances
Efficient processing of mold components
Achieving exact dimensions and surface finishes
Creating mirror-finish surfaces when required
Coordinate Measuring Machines for verification of critical dimensions
Ensuring specified surface finishes
Verification of material properties
Facility Certifications
Our manufacturing facility maintains ISO 9001:2015 certification for quality management systems and ISO 14001 for environmental management. We also comply with industry-specific standards for automotive (IATF 16949) and medical (ISO 13485) applications when required.
Recent Projects
Ready to Get Started?
Take the first step toward your next successful injection mold project.
Contact us today to discuss your injection mold project and discover the Fecision difference.
Injection Mold Tooling FAQs
Yes, Fecision specializes in designing and producing multi-cavity molds for both injection molding and die casting, ensuring high-volume efficiency and consistent part quality.
Yes, we do! You can access the DFM analysis through the Fecision platform, and you’ll also have the opportunity to comment, annotate, and discuss the feedback directly with a Fecision project specialist—all before placing your order.
We are committed to delivering the highest quality parts right from the start. That’s why Fecision offers DFM analysis at no charge, ensuring you have all the confidence you need before placing your injection molding order.
At Fecision, we understand the importance of safeguarding your design IP, particularly when dealing with high-value projects. That’s why our platform is built with top-tier security and confidentiality at its core. From login to file upload to part delivery, you can trust that your intellectual property is protected within our secure Digital Manufacturing Ecosystem.
Other Types of Mold
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