Air Poppets
- Efficient Air Release: Precisely vents trapped air, preventing pressure buildup in the mold.
- Long-Lasting Durability: Built to withstand high pressures and repetitive cycles.
- Universal Compatibility: Fits seamlessly into various mold designs.
- Low Maintenance: Ensures consistent, trouble-free operation over time.
Expert Craftsmanship
20+ Years of Expertise
Tailored Solutions
Custom designs
Rigorous Quality Control
ISO 9001-Certified Quality
Competitive Pricing
Cost-effective solutions
Global Support
Reliable delivery & technical assistance
ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
No Minimum Order Quantities
In-Process Inspection with CMM
Air Poppets: Precision Venting for Injection Molds
Air Poppets are specialized precision components in injection molding, engineered to release trapped air from mold cavities through an efficient venting system. This ensures smooth plastic flow, preventing defects like burn marks or incomplete fills while enhancing overall part quality.
Our Air Poppets are designed for reliability and performance, making them ideal for industries such as automotive, electronics, and medical manufacturing.
Core Functions
Processing Materials
Stainless Steel
- Corrosion-resistant for demanding environments (e.g., 420, 440C).
Hardened Tool Steel
- Corrosion-resistant for demanding environments (e.g., 420, 440C).
Custom Materials
- Corrosion-resistant for demanding environments (e.g., 420, 440C).
Post-Processing & Surface Treatments
Heat Treatment
Precision Machining
Nitriding
Optional Coatings
Technical Specs for Air Poppet Valves
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
| Parameter | Specification |
| Hardness | 58-62 HRC (material-dependent) |
| Surface Finish | Precision machined to Ra ≤ 0.2 μm |
| Dimensional Tolerance | ±0.002 mm (custom sizes available) |
| Diameter Range | 5 mm to 25 mm (custom sizes available) |
| Length | 10 mm to 40 mm(custom lengths available) |
| Lead Time | 2-4 weeks (standard); rush options available |
Contact us for tailored specifications to meet your needs.
Selection Suggestions
Cavity Size
Larger cavities may require bigger poppets for adequate venting.
Production Volume
Select durable materials for high-cycle operations.
Air Pressure Needs
Match poppet size to your system’s air pressure capacity.
Molding Environment
Opt for corrosion-resistant materials in humid conditions.
Our team is available to provide expert recommendations for your mold design.
Fecision Mold Component Tooling Network
In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.
Why Fecision for Mold Components?
Precision and Accuracy
Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.
Customization
Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.
Rapid Prototyping
Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.
End-to-End Services
From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.
Process for Manufacturing Mold Components
Manufacturability Evaluation
The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.
Material Selection
Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.
Mold Components Manufacturing
Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.
Shipping
For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Let's Start!
Enhance your injection molding operations with high-quality bolts and nuts.
Contact us today to discuss your needs or request a quote. Our team is dedicated to delivering precision fasteners to drive your production success.
Other Services
Mold Tooling
Plastic Part Production
Metal Part Production
