Mold Plate
- Structural Integrity: Provides robust support for the entire mold assembly.
- Precision Machining: Ensures accurate alignment and fit for all mold components.
- Durability: Withstands high pressures and repeated cycles without deformation.
- Customizability: Available in various sizes and configurations to fit diverse mold designs.
Expert Craftsmanship
20+ Years of Expertise
Tailored Solutions
Custom designs
Rigorous Quality Control
ISO 9001-Certified Quality
Competitive Pricing
Cost-effective solutions
Global Support
Reliable delivery & technical assistance
ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
AS9100 Certified Aerospace
No Minimum Order Quantities
In-Process Inspection with CMM
Mold Plate: More Than Just a Flat Surface
Mold plates are foundational components in injection molding, serving as the structural backbone that houses cavities, cores, and other essential components. These precision-engineered components must maintain dimensional stability under extreme pressure and temperature variations while ensuring perfect alignment with other mold components.
The quality of mold plates directly impacts part quality, production efficiency, and overall mold longevity. A well-manufactured mold plate provides the necessary rigidity, flatness, and precision to produce consistent, high-quality plastic parts. Our mold plates are designed for strength and precision, making them an ideal choice for industries such as automotive, electronics, and medical device manufacturing.
Key Functions
Fecision Custom Mold Plates
Custom Sizes & Thicknesses
We produce mold plates in any size and thickness required, from small precision plates to large format mold bases, with tight dimensional tolerances.
Precision Machining
Advanced CNC machining capabilities for complex features including cavities, cores, cooling channels, and precision locating features.
Surface Treatments
Expert guidance on material selection based on your application requirements, with access to all major mold plate materials.
Surface Treatments
Custom surface treatments including polishing, coating, and heat treatment to enhance performance and extend service life.
Engineering Support
Our engineering team provides design assistance to optimize your mold plate design for performance, durability, and cost-effectiveness.
Industry-Specific Solutions
Custom mold plates designed for specific industries including automotive, medical, consumer goods, and packaging.
Fecision Mold Component Tooling Network
In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.
The Importance of Mold Plate Quality
The quality of mold plates directly impacts every aspect of the injection molding process, from part quality to production efficiency and overall costs.
Consistent Part Quality
High-quality plates maintain dimensional stability, ensuring consistent part dimensions and reducing scrap rates.
Extended Mold Life
Premium materials and precision manufacturing result in mold plates that resist wear and last longer, reducing replacement costs.
Reduced Downtime
Quality plates minimize maintenance issues, alignment problems, and premature failure, keeping production running smoothly.
Cost Impact of Poor Quality Mold Plates
Increased Scrap Rates
Dimensional inconsistencies in poor quality plates lead to more defective parts and higher material waste.
Higher Maintenance Costs
Plates with poor flatness or dimensional stability require more frequent adjustments and maintenance.
Production Downtime
Premature wear and failure of low-quality plates result in unplanned production stops and missed deadlines.
Different Types of Mold Plates
Various types of mold plates serve specific functions within an injection mold, each designed to perform critical roles in the molding process.
Cavity Plates
Core Plates
Clamp Plates
Support Plates
Ejector Plates
Intermediate Plates
Processing Materials
Stainless Steel
- Provides corrosion resistance for challenging environments (e.g., 420, 440C).
Hardened Tool Steel
- Provides superior hardness and toughness (e.g., H13, D2).
Aluminum
- Lightweight with excellent thermal conductivity for faster cooling.
Custom Alloys
- Available for specialized applications requiring unique properties.
Post-Processing & Surface Treatments
Heat Treatment
Optional Coating
Nitriding
Precision Grinding
Technical Specs for Mold Plate
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
| Parameter | Specification |
| Hardness | 48-52 HRC (steel); varies by material |
| Surface Finish | Precision ground to Ra ≤ 0.4 μm |
| Dimensional Tolerance | ±0.005 mm (tighter tolerances available) |
| Size Range | Customizable based on mold design |
| Thickness | 20 mm to 200 mm (custom thicknesses available) |
| Lead Time | 4-6 weeks (standard); expedited options available |
Contact us for tailored specifications to match your requirements.
Mold Plate Selection for Your Projects
The selection process involves evaluating your specific application requirements and matching them with the appropriate mold plate characteristics. Our engineering team can help guide you through this process to ensure the best possible solution.
Production Volume
High-volume production requires more durable materials with better wear resistance to extend mold life and reduce maintenance.
Material Being Molded
Abrasive materials, high-temperature resins, and corrosive materials require specific mold plate materials and treatments.
Part Complexity & Tolerances
Complex parts with tight tolerances require higher precision mold plates with better dimensional stability.
Operating Conditions
Consider the temperature, pressure, and cycle time requirements of your molding process when selecting mold plate materials.
- Molding temperature range
- Injection pressure requirements
- Cycle time considerations
Surface Finish Requirements
The required part surface finish dictates the mold plate surface quality and polishing requirements.
- Cosmetic requirements
- Polishability of materials
- Release properties needed
Cost vs. Performance
Balance initial investment with long-term performance requirements and expected mold life.
- Production volume considerations
- Expected mold service life
- Maintenance requirements
Why Fecision for Mold Components?
Precision and Accuracy
Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.
Customization
Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.
Rapid Prototyping
Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.
End-to-End Services
From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.
Process for Manufacturing Mold Components
Manufacturability Evaluation
The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.
Material Selection
Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.
Mold Components Manufacturing
Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.
Assembly & Shipping
For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Ready to Discuss Your Mold Plate Requirements?
Our team of experts is ready to help you with your custom mold plate project.
Contact us today to get started.
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