Locking Wedge

  • Secure Locking: Provides robust clamping force to hold mold components in place.
  • Precision Fit: Ensures accurate positioning with tight tolerances for seamless operation.
  • Durability: Withstands high pressures and repeated cycles without deformation.
  • Versatility: Available in various sizes and angles to suit diverse mold designs

Expert Craftsmanship

20+ Years of Expertise

Tailored Solutions

Custom designs

Rigorous Quality Control

ISO 9001-Certified Quality

Competitive Pricing

Cost-effective solutions

Global Support

Reliable delivery & technical assistance

ISO 9001:2015 Certified Processes

ISO 13485: 2016 Medical Device

IATF 16949: 2016 Automotive

No Minimum Order Quantities

In-Process Inspection with CMM

Locking Wedges: Precision Components for Injection Molding

Locking wedges are specialized components in injection molding, designed to securely lock mold halves or slides in place during the molding process. These precision-engineered parts ensure stability, prevent unwanted movement, and maintain consistent alignment under high-pressure conditions.

Our locking wedges are crafted for strength and reliability, making them an essential choice for industries such as automotive, electronics, and medical device manufacturing.

Key Functions

✔️ Locks mold halves or slides to prevent movement during molding.
✔️ Maintains precise alignment to ensure defect-free production.
✔️ Reduces stress on mold components, enhancing longevity.
✔️ Supports high-speed, high-volume production with reliable performance.

Processing Materials

We manufacture locking wedges from premium materials to ensure strength and longevity:

Stainless Steel

  • Available for specialized applications requiring unique properties.

Hardened Tool Steel

  • Offers exceptional hardness and toughness (e.g., H13, D2).

Custom Alloys

  • Available for specialized needs requiring unique properties.

Post-Processing & Surface Treatments

Our locking wedges undergo advanced treatments to enhance durability and performance:

Heat Treatment

Achieves hardness levels of 58-62 HRC for excellent wear resistance.

Precision Grinding

Delivers a smooth surface finish (Ra ≤ 0.2 μm) for precise operation.

Nitriding

Increases surface toughness and fatigue strength.

Optional Coating

TiN or DLC coatings reduce friction and extend service life.

Technical Specs for Locking Wedges

At Fecision, we design and create precise custom mold components from high-quality materials.
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
ParameterSpecification
Hardness58-62 HRC; varies by material
Surface FinishPrecision ground to Ra ≤ 0.2 μm
Dimensional Tolerance±0.002 mm (tighter tolerances available)
Size RangeCustomizable based on mold design
Wedge Angle5° to 15° (custom angles available)
Lead Time2-4 weeks (standard); expedited options available

Contact us for tailored specifications to match your requirements.

Selection Suggestions

Choose the right locking wedges with these considerations:

Mold Size

Larger molds may require bigger wedges for sufficient locking force.

Slide Movement

Ensure the wedge angle matches the required slide travel.

Production Volume

High-volume runs benefit from harder, more durable materials.

Environmental Factors

Stainless steel or coatings are ideal for corrosive settings.

Our team is available to provide personalized recommendations for your mold design.

Fecision Mold Component Tooling Network

In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.

Why Fecision for Mold Components?

Precision and Accuracy

Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.

Customization

Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.

Rapid Prototyping

Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.

End-to-End Services

From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.

Process for Manufacturing Mold Components

The process of making a mold component involves several stages, from design to manufacturing and finishing.
The specific steps can vary depending on the type of mold component being created, but the general steps remain consistent across most types of mold components.
 

Manufacturability Evaluation

The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.

Material Selection

Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.

Mold Components Manufacturing

Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.

Shipping

For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.

Let's Start!

Enhance your injection molding operations with high-quality locking wedges.

Contact us today to discuss your needs or request a quote. Our team is dedicated to delivering precision fasteners to drive your production success.

Other Services

Mold Tooling

Plastic Part Production

Metal Part Production

CNC Machining

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