Innovative Specialized Mold Components

Speed: Faster response and sampling.
Expertise: 50+ engineers specializing in micro-molding and multi-shot systems.
Sustainability: Recyclable conformal cooling inserts reduce material waste by 30%.

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ISO 9001:2015 Certified Processes

ISO 13485: 2016 Medical Device

IATF 16949: 2016 Automotive
AS9100 Quality Management

No Minimum Order Quantities

In-Process Inspection with CMM

Specialized Mold Components

Specialized components address niche requirements beyond standard molds, such as textured surfaces, multi-material bonding, micro-fluidic channels, and high-wear inserts.

As a global leader in precision mold engineering, we deliver specialized components that solve complex molding challenges, from micro-textured surfaces to multi-material compatibility. Key advantages:

Sub-Micron Precision: Achieve ±0.001mm accuracy for micro-cavity features.
Material Versatility: Components compatible with LSR, PEEK, and abrasive composites.
Rapid Prototyping: 7-day turnaround for 3D-printed conformal cooling test inserts.
Industry-Specific Compliance: Meets FDA, automotive IATF 16949, and medical ISO 13485 standards.

Key Features

Ultra-Wear Resistance

Tungsten carbide inserts for glass-filled polymers (500K+ cycles).

Thermal Efficiency

Conformal cooling systems reducing cycle time by 25-40%.

Bio-Compatibility

Anodized aluminum components for medical-grade LSR molding.

Category of Special Mold Components

Locking Wedge

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Female Die

Punch/Male Die

Pressure Plate

Spreader

Wedge Block

Fecision Mold Component Tooling Network

In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.

Technical Specs for Mold Components

At Fecision, we design and create precise custom mold components from high-quality materials.
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.

Category	Parameter	Typical Value/Standard
Material Properties	Hardened steel grade (e.g., H13, S136)	AISI H13 (HRC 48-52)
Material Properties	Thermal conductivity (tool steels)	24-30 W/m·K
Dimensional Accuracy	Linear tolerance (core/cavity)	±0.01 mm
Dimensional Accuracy	Coaxiality (ejector pins)	≤0.005 mm
Surface Treatment	Surface roughness (polished cavities)	Ra ≤0.2 μm
Surface Treatment	Nitriding hardness	HV 800-1000 (DIN 50190)
Machining Parameters	CNC positioning accuracy	±0.005 mm (5-axis)
Machining Parameters	Wire-cut precision (LS-WEDM)	±0.003 mm
Quality Control	3D measurement accuracy (CMM)	±0.002 mm
Quality Control	Mold base standard	HASCO/DME

Manufacturing Capabilities

5-Axis CNC Machining

Achieves Ra 0.1μm surface finish for optical-grade cavities.

Metal 3D Printing (DMLS)

Builds conformal cooling channels with 0.2mm wall thickness in maraging steel.

Laser Micro-Texturing

Creates surface finishes from matte to mirror (Ra 0.05–1.6μm) for optical/medical parts.

Post-Processing & Surface Treatments

DLC Coating

Diamond-Like Carbon Coating, Reduces friction by 60% on LSR molding surfaces.

Electropolishing

Eliminates micro-cracks in conformal cooling channels for hygienic applications.

Micro-Blasting

Creates uniform matte finishes for consumer electronics housings.

Why Fecision for Mold Components?

Precision and Accuracy

Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.

Customization

Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.

Rapid Prototyping

Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.

End-to-End Services

From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.

Process for Manufacturing Mold Components

The process of making a mold component involves several stages, from design to manufacturing and finishing.

The specific steps can vary depending on the type of mold component being created, but the general steps remain consistent across most types of mold components.

Manufacturability Evaluation

The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.

Material Selection

Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.

Mold Components Manufacturing

Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.

Shipping

For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.