Nozzles
- Thermal Stability: Maintains consistent temperatures for smooth plastic flow.
- Precision Flow Control: Delivers molten material accurately, minimizing defects.
- Durability: Withstands high pressures and temperatures across extended production cycles.
- Versatile Compatibility: Works seamlessly with various plastics and mold setups.
ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
No Minimum Order Quantities
In-Process Inspection with CMM
Nozzles: Precision Components for Injection Molding
Nozzles are essential components in injection molding, tasked with delivering molten plastic from the machine barrel into the mold with exceptional precision and control. These high-performance parts ensure consistent material flow, minimize waste, and boost the efficiency of the molding process.
Engineered for durability and accuracy, our nozzles cater to industries ranging from automotive to consumer electronics, meeting diverse production demands.
Primary Functions
Processing Materials
Tool Steel
- Provides superior hardness and wear resistance for demanding applications.
Stainless Steel
- Offers excellent corrosion resistance and strength.
Copper Alloys
- Enhances thermal conductivity in specific designs.
Specialized Alloys
- Available for unique needs, such as high-temperature or abrasive materials.
Post-Processing & Surface Treatments
Our nozzles undergo advanced post-processing to enhance functionality and lifespan.
Heat Treatment
Boosts hardness and thermal resistance.
Specialized Coatings
Options like titanium nitride (TiN) or chrome plating for added durability and lower maintenance.
Nitriding
Improves wear resistance for heavily used components.
Polishing
Creates a smooth internal surface to reduce friction and material buildup.
Technical Specs for Nozzles
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
| Parameter | Specification |
| Temperature Range | Up to 400°C (752°F) |
| Pressure Capacity | Up to 2,000 bar (29,000 psi) |
| Nozzle Tip Sizes | Standard: 1.0 mm to 10.0 mm; custom sizes available |
| Flow Channel Diameter | 5 mm to 20 mm, customizable |
| Thread Sizes | M12 to M24, customizable |
| Surface Finish (Internal) | Polished, Ra ≤ 0.2 μm |
| Material Compatibility | Suitable for thermoplastics, elastomers, and more |
| Lead Time | 2-4 weeks for standard systems; custom timelines vary |
Fecision Mold Component Tooling Network
In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.
Why Fecision for Mold Components?
Precision and Accuracy
Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.
Customization
Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.
Rapid Prototyping
Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.
End-to-End Services
From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.
Process for Manufacturing Mold Components
Manufacturability Evaluation
The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.
Material Selection
Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.
Mold Components Manufacturing
Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.
Shipping
For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Let's Start!
Together, we can make something remarkable!
Let us turn your vision into reality. Provide us with your project details, and we’ll create a customized proposal designed specifically for you.
Other Services
Mold Tooling
Plastic Part Production
Metal Part Production
