Core
- High Precision: Guarantees exact internal shapes with tight tolerances for perfect part replication.
- Durability: Resists high pressures, temperatures, and repeated cycles without wear or deformation.
- Customizability: Adaptable to intricate features such as undercuts, threads, and hollow sections.
- Efficient Heat Transfer: Engineered for uniform cooling, shortening cycle times and enhancing part quality.
ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
No Minimum Order Quantities
In-Process Inspection with CMM
Cores: Precision Components for Injection Molding
Cores are essential elements in injection molding, tasked with forming the internal geometries and intricate features of molded parts. These precision-engineered components ensure dimensional accuracy and structural integrity, playing a critical role in delivering high-quality products.
Our advanced cores are built to support complex designs, boost production efficiency, and maintain consistent performance across industries like automotive, consumer electronics, and medical devices.
Key Functions
Processing Materials
Tool Steel
- Offers exceptional hardness and wear resistance (e.g., H13, P20) for long-term durability.
Stainless Steel
- Corrosion-resistant, ideal for demanding environments or moisture exposure.
Aluminum
- Lightweight and thermally conductive for faster cooling and efficiency.
Beryllium Copper
- Provides superior heat dissipation for critical molding applications.
Post-Processing & Surface Treatments
Our cores undergo advanced treatments to enhance performance and lifespan.
Heat Treatment
Boosts hardness (48-52 HRC for steel) and thermal stability for reliable operation.
Coatings
Options like TiN, DLC, or chrome plating reduce friction and extend core life.
Nitriding
Increases wear resistance, perfect for high-volume or abrasive material use.
Polishing
Delivers a mirror-like finish (Ra ≤ 0.05 μm) for smooth release and premium aesthetics.
Technical Specs for Mold Core
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
| Parameter | Specification |
| Hardness | 48-52 HRC (steel); varies by material |
| Dimensional Tolerance | ±0.005 mm (tighter tolerances available) |
| Surface Finish | Polished to Ra ≤ 0.05 μm (custom finishes available) |
| Max Core Length | Up to 500 mm (custom lengths available) |
| Max Core Diameter | Up to 200 mm (custom sizes available) |
| Cooling Channels | Customizable based on part and mold design |
| Lead Time | 4-6 weeks (standard); varies for custom designs |
Fecision Mold Component Tooling Network
In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.
Why Fecision for Mold Components?
Precision and Accuracy
Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.
Customization
Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.
Rapid Prototyping
Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.
End-to-End Services
From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.
Process for Manufacturing Mold Components
Manufacturability Evaluation
The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.
Material Selection
Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.
Mold Components Manufacturing
Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.
Shipping
For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Let's Start!
Together, we can make something remarkable!
Let us turn your vision into reality. Provide us with your project details, and we’ll create a customized proposal designed specifically for you.
Other Services
Mold Tooling
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