Hybrid Heat Sink

Hybrid Heat Sinks for Advanced Thermal Management | Aluminum-Copper Composite Solutions

✓ 250–350 W/mK Thermal Conductivity

✓ Aluminum Base + Copper Fins/Vapor Chambers

✓ Custom Geometry & Material Ratios

✓ ISO 9001 & IATF 16949 Certified

✓ Prototype to Volume Production

Why

Fecision?

Precision At Fecision

Custom CNC Machining & Molded Solutions

As a leading CNC machining and mold manufacturing service provider, we deliver tailored heat sink solutions using advanced materials and manufacturing techniques, including CNC milling, extrusion, die-casting, and bonded fin technology.

Optimized Thermal Performance

CFD-simulated designs for maximum heat dissipation

Durability

Corrosion-resistant finishes for harsh environments

Custom Designs

Collaborate with our engineers for application-specific solutions

Cost Efficiency

Competitive pricing for both low/high-volume orders

Global Compliance

Meet RoHS, REACH, and ISO 9001 standards

Hybrid Heat Sinks

Hybrid heat sinks combine aluminum’s lightweight affordability with copper’s superior conductivity to create optimized thermal solutions. These designs strategically place copper in high-heat zones (e.g., base plates or heat pipes) while using aluminum for structural components, achieving a balance of performance, weight, and cost.

Designed for industries demanding high heat dissipation with minimal weight, our hybrid solutions excel in aerospace, EV battery systems, and next-gen electronics. Combined with AI-driven topology optimization, we deliver hybrid heat sinks with 20-30% higher efficiency than off-the-shelf solutions. Prototypes ready in 4-7 days.

Why Hybrid?

✔️Balanced Cost-Performance – Achieve 80% of copper’s conductivity at 50% lower weight.

✔️Thermal-Zone Optimization – Copper inserts target hotspots while aluminum reduces overall mass.

✔️Corrosion Resistance – Anodized aluminum bases paired with nickel-plated copper components.

Technical Specification Table

Hybrid Heat Sink Technical Details

Parameter	Specifications
Material	Aluminum 6061/6063, Copper C110
Thermal Conductivity	250–350 W/mK (system-level)
Max Dimensions	350mm (L) x 350mm (W) x 80mm (H)
Surface Finish	Anodized (Al), Nickel-plated (Cu), Powder-coated
Mounting Options	Threaded inserts, solder pads, custom brackets
Certifications	ISO 9001, IATF 16949, RoHS, ITAR (optional)