Aluminum Heat Sink

Custom CNC-Machined  & Extrusion Designs for Optimal Thermal Dissipation
 
✓ 150–220 W/mK Thermal Conductivity
✓ Anodized, Mill Finish, or Custom Coatings
✓ Sizes from 10x10mm to 400x400mm
✓ ISO 9001 & RoHS/REACH Certified
✓ Prototype to High-Volume Production
aluminum heat sink

Why

Fecision?

custom heat sink

Precision At Fecision

Custom CNC Machining & Molded Solutions

As a leading CNC machining and mold manufacturing service provider, we deliver tailored heat sink solutions using advanced materials and manufacturing techniques, including CNC milling, extrusion, die-casting, and bonded fin technology.

Optimized Thermal Performance

CFD-simulated designs for maximum heat dissipation

Durability

Corrosion-resistant finishes for harsh environments

Custom Designs

Collaborate with our engineers for application-specific solutions

Cost Efficiency

Competitive pricing for both low/high-volume orders

Global Compliance

Meet RoHS, REACH, and ISO 9001 standards

Precision Aluminum Heat Sinks

Aluminum heat sinks are thermal management components designed to dissipate heat from electronic devices, machinery, or systems by leveraging aluminum’s excellent balance of thermal conductivity, lightweight properties, and cost-effectiveness. They are widely used in applications where weight reduction, corrosion resistance, and mass production scalability are critical.
 
Leveraging 15+ years of CNC and extrusion expertise, our heat sinks are trusted by global leaders in electronics, automotive, and renewable energy to solve critical thermal challenges. Combined with in-house anodizing facilities, we deliver faster turnaround and tighter quality control – prototypes in 5 days, mass production in 2 weeks.

Why Aluminum?

While copper offers higher conductivity, aluminum strikes the perfect balance for engineering.
 
✔️ 50% lighter – Critical for aerospace and portable devices.
✔️ 30% lower cost – Ideal for high-volume production.
✔️ Effortless machinability – Enables complex fin designs for optimized airflow.

Technical Specification Table

Aluminum Heat Sink Technical Details

ParameterSpecifications
MaterialAluminum 6063-T5, 6061-T6, Custom Alloys
Thermal Conductivity150–220 W/mK
Max Dimensions400mm (L) x 400mm (W) x 100mm (H)
Surface FinishMill finish, anodized (Type II/III), powder-coated
Mounting OptionsScrew holes, thermal adhesive pads, clip-on
CertificationsISO 9001, RoHS, REACH, UL (on request)

Types of Aluminum Heat Sinks

CNC Machined Aluminum Heat Sinks

Precision-engineered for complex geometries, tight tolerances, and low-volume prototyping.
 
Applications: High-end servers, aerospace avionics, custom LED arrays.

Extruded Aluminum Heat Sinks

Cost-efficient for high-volume production with uniform fin profiles and standard sizes.
 
Applications: Consumer electronics, power supplies, solar inverters.

Anodized Aluminum Heat Sinks

Black or clear anodizing for improved emissivity and corrosion resistance.
 
 
Applications: Outdoor LED lighting, marine electronics, industrial controllers.

Hybrid Aluminum Heat Sinks

Aluminum base with copper inserts for enhanced thermal conductivity in critical zones.

Applications: EV battery modules, high-power amplifiers.

Applications & Industries

Aluminum Heat Sinks in Action

Electronics Cooling

Cool CPUs, GPUs, and power modules in servers and telecom equipment.

Automotive & EV Systems

Thermal management for LED headlights, onboard chargers, and infotainment systems.

LED Lighting

Extend LED lifespan in commercial lighting with anodized aluminum heat sinks.

Renewable Energy:

Dissipate heat in solar inverters and wind turbine controllers.

Start your project now

Need a Custom Aluminum Heat Sink?
Upload your CAD file for a free design review and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Built to Global Standards

Certifications & Quality Assurance

Every heat sink undergoes thermal resistance testing and dimensional inspection.

ISO 9001:2015 Certified Manufacturing

RoHS/REACH Compliant Materials

UL Certification Available (Upon Request)

Request a Proposal

Let us bring your vision to life.
 
Share your project details, and we’ll craft a tailored proposal just for you.

Other Products

Copper Heat Sink

Hybrid Heat Sink

CNC-Machined Heat Sink

Extruded Heat Sink

Stamped Heat Sink

Die-Cast Heat Sink

Active Heat Sink

Passive Heat Sink

Finned Heat Sink

Pin Fin Heat Sink

Folded Fin Heat Sink

Heat Pipe Heat Sink

Start your project now