Active Heat Sink

High-Performance Active Heat Sinks with Integrated Cooling Systems
 
✓ 50–80% Lower Thermal Resistance vs. Passive Designs
✓ Aluminum, Copper, or Hybrid Material Bases
✓ Integrated Fans, Pumps, or TEC Modules
✓ ISO 9001 & IATF 16949 Certified
✓ Prototype to High-Volume Production
Active Heat Sink 0

Why

Fecision?

custom heat sink

Precision At Fecision

Custom CNC Machining & Molded Solutions

As a leading CNC machining and mold manufacturing service provider, we deliver tailored heat sink solutions using advanced materials and manufacturing techniques, including CNC milling, extrusion, die-casting, and bonded fin technology.

Optimized Thermal Performance

CFD-simulated designs for maximum heat dissipation

Durability

Corrosion-resistant finishes for harsh environments

Custom Designs

Collaborate with our engineers for application-specific solutions

Cost Efficiency

Competitive pricing for both low/high-volume orders

Global Compliance

Meet RoHS, REACH, and ISO 9001 standards

Active Heat Sinks

Active heat sinks are advanced thermal solutions that combine passive cooling structures with active components like fans, liquid pumps, or thermoelectric coolers (TECs) to forcibly remove heat from high-power-density systems. They are critical for applications where natural convection or radiation alone cannot meet thermal demands.
 
Our Active Control System dynamically adjusts fan speeds or liquid flow rates based on real-time thermal sensors, reducing energy consumption by 20-30% while maintaining peak performance. Prototypes ready in 5-7 days with full thermal validation.

Key Characteristics

✔️Active Cooling Methods:
  • Forced Air: High-CFM fans for server racks, GPUs.
  • Liquid Cooling: Cold plates with integrated tubing for EVs, lasers.
  • Thermoelectric (TEC): Peltier modules for precision temperature control.
✔️Material Flexibility: Aluminum bases for lightweight systems, copper for maximum heat transfer.
✔️Advantages: Dramatically lower thermal resistance, compact designs, and dynamic thermal management.

Technical Specification Table

Active Heat Sinks Technical Details
ParameterSpecifications
Cooling MethodsForced Air, Liquid, Thermoelectric (TEC)
MaterialsAluminum 6061, Copper C110, Cold Plates
Thermal Resistance0.05–0.5°C/W (system-level)
Fan Specifications12V/24V DC, 20–80 CFM, 15–40 dBA
Liquid Flow Rate0.5–5 L/min (customizable)
CertificationsISO 9001, IATF 16949, CE, UL, FCC

Types of Active Heat Sinks

Fan-Cooled Heat Sinks

 

High-static-pressure fans for dense server racks or gaming PCs.
 
Applications: Data center GPUs, 5G base stations.
 

Liquid-Cooled Cold Plates

Copper/aluminum cold plates with integrated tubing for EV battery cooling.
Applications: EV inverters, laser cutting systems

Hybrid Active-Passive Designs

Combined fin arrays and low-noise fans for intermittent high loads.
 
Applications: Medical imaging machines, industrial robots

Thermoelectric (TEC) Heat Sinks

Peltier modules for sub-ambient cooling in PCR machines or LiDAR.
 
Applications: Laboratory equipment, autonomous vehicle sensors

Applications & Industries

Active Cooling in High-Heat-Flux Systems

Data Centers

Cool 500W+ GPUs in AI servers with liquid-cooled cold plates and quick-disconnect fittings.

Electric Vehicles

Active fan-cooled heat sinks for 800V SiC traction inverters and onboard chargers.

Industrial Laser

High-flow liquid cooling for multi-kilowatt fiber laser systems.

Medical Devices

TEC-based active heat sinks for precise temperature control in MRI machines.

Start your project now

Ready to Tackle Extreme Heat?
Submit your specs for a free active heat sink design and thermal simulation report!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Built for Reliability & Safety

Certifications & Quality Assurance

Every active heat sink undergoes thermal cycling, noise testing, and leak-proof validation (for liquid systems).

ISO 9001:2015 & IATF 16949

CE, FCC, UL (Electrical Safety)

RoHS/REACH Compliance

IP67 Ratings (Liquid-Cooled Systems)

Request a Proposal

Let us bring your vision to life.
 
Share your project details, and we’ll craft a tailored proposal just for you.

Other Products

Passive Heat Sink

Aluminum Heat Sink

Copper Heat Sink

Hybrid Heat Sink

CNC-Machined Heat Sink

Extruded Heat Sink

Die-Cast Heat Sink

Stamped Heat Sink

Finned Heat Sink

Pin Fin Heat Sink

Folded Fin Heat Sink

Heat Pipe Heat Sink

Start your project now