Precision Aerospace Parts Manufacturing Solutions
The aerospace industry has witnessed remarkable progress in recent years, with continuous market growth particularly in commercial aviation and space exploration sectors.
As demand for more efficient, lightweight, and durable components increases, aerospace manufacturers heavily rely on precision manufacturing techniques such as advanced mold making, CNC machining, and additive manufacturing.
- AS9100 certified manufacturing partners
- Quality management system per ISO 9001:2015/13485:2016/14001:2015
- DFM and product validation
- Real-time Process Tracking System
- One-stop service for manufacturing, finishing and logistics
Why Choose FECISION for Aerospace Manufacturing?
Aerospace Manufacturing Expertise
At FECISION, we understand the critical requirements of aerospace component manufacturing.
Our AS9100 certified facilities deliver precision-engineered aerospace parts that meet the industry's stringent quality standards and regulatory requirements.
Aerospace Precision Mold Tooling
Aerospace CNC Machined Parts
Aerospace Plastic Injection Molding
Metal Stamping for Aerospace
Aerospace-Grade Materials
Aerospace applications demand materials that can withstand extreme temperatures, chemicals, and mechanical stress while maintaining strict weight and dimensional requirements.
★ High-Performance Alloys
Titanium, aluminum, and nickel-based superalloys for structural components
★ Aerospace-Grade Plastics
PEEK, ULTEM, and other high-temperature resistant polymers
★ Composite Materials
Carbon fiber reinforced polymers for lightweight applications
★ Specialty Metals
Heat-resistant alloys for engine components and high-stress applications
Material Certifications Available:
- FAA Flammability Testing (14 CFR 25.853)
- Smoke and Toxicity Testing (BSS 7239, ABD 0031)
- Material Batch Certification and Traceability
- RoHS and REACH Compliance
| Material | Key Properties | Aerospace Applications | Specifications |
| PEEK | High strength-to-weight, chemical resistant, 250°C continuous use | Structural components, cable ties, fasteners | AMS-R-83488 |
| PPS (Ryton) | Excellent chemical resistance, flame retardant, dimensionally stable | Fluid system components, electrical housings | AMS-R-83487 |
| PEI (Ultem) | High heat resistance, flame retardant, transparent grades available | Cabin interior parts, lighting components | AMS-R-83489 |
| PFA / FEP | Excellent chemical resistance, low friction, high purity | Seals, gaskets, fluid handling | AMS 3653 |
| PA66 (Nylon) | Tough, wear resistant, cost-effective | Structural brackets, fasteners, bushings | AMS 3242 |
Aerospace Manufacturing Process
1. Design Collaboration
- Working with aerospace engineers to optimize designs for manufacturability
2. Material Selection
- Choosing optimal materials based on performance requirements
3. Prototyping
- Rapid production of prototype components for testing and validation
4. Tooling Development
- Creating precision tooling for production manufacturing
5. Production Manufacturing
- Implementing efficient production processes with rigorous quality controls
6. Testing and Certification
- Comprehensive testing to ensure compliance with aerospace standards
★ After the entire production process is completed, a documentation package is included with the goods, including material certification and inspection report.
AS9100 Certified Aerospace Injection Molding
Fecision delivers precision injection molding solutions for the aerospace industry, meeting the stringent quality and traceability requirements of AS9100D certification.
Our aerospace molding capabilities support critical applications from cabin interiors to structural components, using high-performance materials engineered for extreme environments.
Aerospace Molding Capabilities:
AS9100D Certified – Full aerospace quality management system compliance
High-Performance Materials – PEEK, PPS, PEI, and specialty aerospace polymers
Extreme Environment Performance – Materials rated for -55°C to +200°C
Flame Retardant Options – UL94 V-0 and aerospace fire safety compliant materials
Full Traceability – Complete material and process documentation
NADCAP Processes – Special processes meeting aerospace industry standards
Applications in Aerospace Industry
Our precision manufacturing capabilities serve diverse aerospace applications:
Commercial Aviation
- Structural components for aircraft frames
- Interior cabin components and fixtures
- Engine housing and mounting systems
- Fuel delivery system components
- Landing gear components
Military Aerospace
- Precision components for defense aircraft
- Unmanned aerial vehicle (UAV) parts
- Missile guidance system housings
- Tactical equipment enclosures
Space Exploration
- Satellite structural components
- Spacecraft thermal protection systems
- Propulsion system components
- Instrument housing and mounting systems
- Deployment mechanism parts
AS9100D Certification
Meeting the highest aerospace quality management standards
ISO 9001 Certification
Ensuring consistent quality management processes
Quality Assurance for Aerospace Manufacturing
Quality is paramount in aerospace manufacturing.
Material Traceability
Complete documentation and traceability for all aerospace materials
First Article Inspection
Comprehensive verification of initial production parts
Advanced Inspection Technologies
Coordinate measuring machines, optical scanning, and non-destructive testing
Aerospace Manufacturing Case Studies
Commercial Aircraft Engine Component
We developed a lightweight titanium component for a next-generation aircraft engine, reducing weight by 22% while maintaining structural integrity under high-temperature conditions.
Satellite Deployment Mechanism
Our team manufactured precision components for a satellite deployment system, meeting tight tolerances and providing reliable operation in the extreme conditions of space.
Military Aircraft Structural Support
FECISION produced high-strength aluminum structural components for a military aircraft, delivering parts with exceptional durability and resistance to vibration and stress.
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