Precision Metal Parts Manufacturing
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Metal Part Manufacturing
Metal part production is a cornerstone of modern manufacturing, providing essential components for nearly every industry. From simple brackets to complex aerospace components, metal manufacturing combines traditional techniques with advanced technologies to create parts with exceptional strength, precision, and durability.
The metalworking process begins with material selection based on mechanical properties, cost, and application requirements. Manufacturers then employ various techniques such as CNC machining, casting, forming, and welding to shape the metal into the desired form, followed by finishing processes to enhance performance and appearance.
Modern metal part production leverages computer-aided design (CAD) and computer-aided manufacturing (CAM) systems to achieve unprecedented precision and efficiency. These technologies enable the production of complex geometries with tight tolerances, meeting the demanding requirements of today’s advanced applications.
Popular Features
Superior strength and load-bearing capabilities
Excellent thermal and electrical conductivity
High durability and long service life
Recyclability and sustainability
Various finishing options for enhanced performance
Fecision Metal Part Production Services
Comprehensive metal manufacturing solutions from prototyping to full-scale production, delivering precision components for critical applications.
Our Metal Fabrication Capabilities
At Fecision, we deliver comprehensive metal part manufacturing solutions by integrating cutting-edge technologies with decades of hands-on expertise.
Our end-to-end services ensure precision-engineered components that consistently meet or exceed the toughest industry standards and performance requirements.
Precision CNC Machining
Advanced CNC turning and milling capabilities producing complex parts with tight tolerances down to ±0.0001".
Casting & Forming
Investment casting, sand casting, forging, extrusion, and stamping for complex shapes and high-volume production.
Specialty Processes
Metal Injection Molding (MIM), bending, welding, and other specialized techniques for unique requirements.
Our Commitment to Excellence
We combine technical expertise with state-of-the-art equipment to deliver plastic components that meet your exact specifications and exceed your quality expectations.
Engineering Support
Dedicated engineering team to assist with design for manufacturability (DFM) and material selection.
Quality Assurance
Comprehensive quality control processes with advanced inspection equipment to ensure precision and consistency.
Material Expertise
Extensive knowledge of plastic materials and their applications to recommend the optimal solution for your needs.
Production Flexibility
Capabilities to handle both small-batch prototyping and large-scale production runs efficiently.
Metal Part Manufacturing Techniques
A comprehensive range of metalworking processes to produce components with the precise properties and geometries your application requires.
Precision CNC Machining
Computer Numerical Control (CNC) machining is a subtractive manufacturing process that uses computer-controlled machines to remove material from a solid block, creating precise, complex parts. This highly accurate method is ideal for producing components with tight tolerances and fine surface finishes.
Turning
Rotates the workpiece while a cutting tool shapes the material, ideal for cylindrical parts, threads, and tapered surfaces with high precision.
Milling
Uses rotating cutting tools to remove material from a stationary workpiece, capable of producing complex 3D shapes and features.
Sheet Metal Cutting
Precision cutting of sheet metal using laser, plasma, or waterjet technology to create flat parts with complex geometries.
Advantages of CNC Machining
✅ Exceptional precision and tight tolerances
✅ Excellent surface finishes
✅ Wide material
✅ Ability to produce complex geometries
✅ Suitable for both prototyping and production
✅ High repeatability for consistent parts
Casting and Molding
Casting and molding processes create metal parts by pouring molten metal into a mold cavity, allowing it to solidify into the desired shape.
These methods are particularly effective for producing complex shapes and are well-suited for high-volume production.
Metal Stamping
Die-Casting
Metal Extrusion
Special Metalworking Processes
Metal Injection Molding (MIM)
Combines plastic injection molding with powder metallurgy to produce complex metal parts with tight tolerances. Metal powder is mixed with a binder, injected into molds, debound, and sintered to achieve full density.
Metal Welding
Joins metal parts by melting the workpieces and adding a filler material to form a strong bond. Various techniques include TIG, MIG, spot welding, and laser welding, each offering unique advantages for specific applications.
Metal Casting and Forming Advantages
Cost Efficiency for Mass Production
Design Flexibility
Improved Production Speed
Metal Forming Capabilities
Cold Working
Cold Working Metal Forming
Hot Working
Hot Working Metal Forming
Hard Metals and Soft Metals
Understanding the classification of metals by hardness helps in selecting the right material for your specific application requirements.
Hard Metals
High strength and wear resistance for demanding applications
Hard metals are characterized by their high tensile strength, resistance to deformation, and ability to maintain their shape under extreme conditions. They typically require specialized machining techniques due to their durability and wear resistance.
Common Hard Metals
✅ Tool Steels
✅ Stainless Steel (Martensitic)
✅ Titanium Alloys
✅ Nickel Alloys
✅ Cobalt Alloys
✅ Tungsten Carbide
Key Characteristics
High tensile strength and hardness
Excellent wear and abrasion resistance
Good high-temperature performance
Often more difficult to machine
Generally higher cost
Soft Metals
Malleable and easy to form for versatile applications
Soft metals are characterized by their malleability, ductility, and ease of fabrication. They can be easily shaped, bent, and formed without breaking, making them ideal for applications requiring flexibility and ease of manufacturing.
Common Hard Metals
✅ Aluminum
✅ Copper
✅ Brass
✅ Bronze
✅ Lead
✅ Zinc
Key Characteristics
High malleability and ductility
Easy to machine, form, and shape
Good thermal and electrical conductivity
Often more cost-effective
May require surface treatments for durability
Metal Materials for Production
Materials used for metal part production vary depending on the specific requirements of the part being produced, including factors like strength, flexibility, corrosion resistance, and cost.
Aluminum
A lightweight, corrosion-resistant metal that is non-ferrous and easily machinable.
- Aluminum: 1000 series (pure aluminum)
- 2000 series (aluminum-copper alloys)
- 3000 series (aluminum-manganese alloys)
- 6000 series (aluminum-magnesium-silicon alloys)
- 7000 series (aluminum-zinc alloys)
Properties:
- Lightweight: Weighs significantly less than steel
- Corrosion Resistance: Naturally forms a protective oxide layer
- Ductility: Easily formed into various shapes
- Thermal Conductivity: Good conductor of heat, useful in heat exchangers
Application:
- Aerospace: Aircraft fuselages, wing structures, engine parts.
- Automotive: Lightweight vehicle components, wheels, body panels.
- Electronics: Housing for electronic devices
Titanium
A strong, lightweight, and corrosion-resistant metal often used in high-performance applications.
Properties:
- High Strength-to-Weight Ratio
- Outstanding resistance to corrosion, especially in saltwater environments
- Biocompatibility: Non-toxic
- Temperature Resistance: Performs well in high-temperature environments
Applications:
- Aerospace: Turbines, landing gear, structural parts
- Medical: Implants, prosthetics, surgical tools
- Marine: Ship hulls, offshore drilling equipment
Nickel
A strong, corrosion-resistant metal often used as a base material or alloyed with other metals.
Properties:
- Extremely resistant to oxidation and corrosion, especially in harsh environments.
- Heat Resistance: Performs well under high-temperature conditions.
- Excellent mechanical properties, including toughness and strength.
- Magnetic Properties
Application:
- Chemical Industry: Reactors and piping systems exposed to corrosive substances.
- Aerospace: Jet engines, turbine blades.
- Electronics: Magnetic material, batteries.
Zinc
A corrosion-resistant metal primarily used for galvanizing other metals..
Properties:
- Corrosion Resistance
- Malleability: Can be easily shaped into thin sheets or coatings.
- Low Melting Point: Suitable for processes that involve casting and die-casting.
Application:
- Construction: Roofing, gutters, downspouts.
- Automotive: Galvanizing steel to prevent rust.
- Electronics: Batteries and protective coatings.
Carbon Steel
An iron-carbon alloy containing up to 2.1% carbon, often with small amounts of manganese, silicon, or sulfur.
- Low-carbon Steel
- Medium-carbon Steel
- High-carbon Steel
Properties:
High strength-to-weight ratio.
Good ductility and machinability.
Cost-effective and widely available.
Can be heat-treated for enhanced properties.
Application:
Automotive: Engine components, chassis parts.
Construction: Structural beams, fasteners.
Machinery: Gears, shafts, tools.
Stainless Steel
A steel alloy with ≥10.5% chromium, offering corrosion resistance. Common grades include 304 (austenitic) and 430 (ferritic).
- Austenitic (e.g., 304, 316)
- Ferritic (e.g., 430)、
- Martensitic (e.g., 410)
- Duplex Stainless Steel
Properties:
- Excellent corrosion/oxidation resistance.
- Aesthetic finish and hygienic properties.
- High temperature tolerance.
Application:
Medical: Surgical instruments, implants.
Food Processing: Tanks, conveyor systems.
Architecture: Decorative panels, railings.
Copper
A ductile, non-ferrous metal with high electrical conductivity. Often alloyed with zinc (brass) or tin (bronze).
- Pure Copper
- Bronze: Tin Bronze, Aluminum Bronze, Phosphor Bronze
- Brass: Leaded Brass, Free-Machining Brass, High-strength Brass
Properties:
Superior electrical/thermal conductivity.
Antimicrobial properties.
Malleable and recyclable.
Applications:
Electronics: Circuitry, connectors.
Plumbing: Pipes, fittings.
Renewable Energy: Solar panels, wind turbines.
Brass
An alloy of copper and zinc, often with lead for machinability.
Properties:
- Good wear resistance.
- Aesthetic gold-like appearance.
- Excellent acoustic properties.
Applications:
- Musical Instruments: Trumpets, valves.
- Decorative Hardware: Door handles, fixtures.
- Marine: Corrosion-resistant fittings.
Bronze
An alloy primarily of copper and tin, sometimes with other elements like phosphorus or aluminum for enhanced properties.
Properties:
- High corrosion resistance, especially in marine environments.
- Good strength and durability.
- Excellent wear resistance and low friction.
Applications:
- Sculptures: Statues and artistic works.
- Marine: Propellers, ship fittings, and underwater components.
- Bearings: High-load and low-speed mechanical bearings.
Aluminum Alloys
Aluminum mixed with elements like copper, silicon, or magnesium to enhance strength and workability.
Properties:
Lightweight (1/3 the density of steel).
High electrical/thermal conductivity.
Naturally corrosion-resistant.
Application:
Aerospace: Aircraft fuselages, wing components.
Automotive: Body panels, heat exchangers.
Packaging: Beverage cans, foil.
Titanium Alloys
Titanium combined with elements like aluminum or vanadium for enhanced strength and biocompatibility.
Properties:
- Exceptional strength-to-weight ratio.
- Biocompatible and corrosion-resistant.
- High melting point.
Application:
- Aerospace: Jet engine components, airframes.
- Medical: Orthopedic implants, dental devices.
- Chemical Processing: Reactors, heat exchangers.
Nickel Alloys (e.g., Inconel, Monel)
Nickel-based alloys with chromium, iron, or molybdenum for extreme environments.
Properties:
Resistant to heat, corrosion, and oxidation.
Retains strength at high temperatures.
Non-magnetic.
Application:
Oil & Gas: Valves, pipelines.
Aerospace: Turbine blades, exhaust systems.
Nuclear: Reactor components.
Magnesium Alloys
Lightweight alloys of magnesium with aluminum or zinc.
Properties:
- Lightest structural metal (lower density than aluminum).
- Good vibration damping.
- Flammable in powder form.
Application:
- Automotive: Steering wheels, transmission cases.
- Consumer Electronics: Laptop frames, camera bodies.
- Aerospace: Satellite components.
Zinc Alloys
Zinc blended with aluminum, copper, or magnesium for die-casting.
Properties:
Low melting point for easy casting.
High dimensional stability.
Cost-effective for complex shapes
Application:
Automotive: Door handles, brackets.
Consumer Goods: Zippers, decorative parts.
Electronics: Battery housings.
Tungsten & Molybdenum
Refractory metals with extremely high melting points.
Properties:
- Exceptional heat resistance
- High density (tungsten) or strength (molybdenum)
- Brittle at room temperature
Application:
- Defense: Armor-piercing projectiles.
- Semiconductors: Heat sinks, sputtering targets.
- Lighting: Filaments in bulbs.
Nickel-Chromium Alloys
Inconel is a family of nickel-chromium-based superalloys designed for extreme environments. These alloys are classified as precipitation-hardened or solid-solution strengthened, balancing high-temperature stability with corrosion resistance.
Properties:
Exceptional High-Temperature Performance
Superior Corrosion Resistance
Versatility in Harsh Environments
- High Mechanical Strength
Application:
Aerospace: Combustors (Inconel 600), turbine disks (Inconel 718), and exhaust systems for Jet engines, High-strength components for Rocketry
Energy & Nuclear: Steam generator tubing (Inconel 690) and reactor core components, Subsea pipelines, valves, and drilling tools
Marine Engineering: Propeller shafts, seawater pumps, desalination plants
Precious Metals (Gold, Silver, Platinum)
Rare, high-value metals used for specialized applications..
Properties:
Superior conductivity (silver)
Non-reactive and biocompatible
Luxurious finish
Application:
Electronics: High-end connectors, coatings.
Jewelry: Rings, watches.
Medical: Pacemaker components.
Finishes and Post-Processing Options
Enhance the performance, durability, and appearance of your metal components with our comprehensive finishing services.
Plating Services
Electrochemical processes that deposit a thin layer of metal onto the surface to improve corrosion resistance, conductivity, or appearance.
- Chrome plating
- Nickel plating
- Zinc plating
- Copper plating
- Gold and silver plating
Polishing & Grinding
Mechanical processes that refine surface finish, remove imperfections, and create specific surface textures.
- Mechanical polishing
- Electropolishing
- Grinding
- Lapping and honing
- Brush finishing
Coatings
Protective and decorative coatings applied to metal surfaces to enhance durability, corrosion resistance, and aesthetics.
- Powder coating
- E-coating
- PTFE/Teflon coating
- Ceramic coating
- Epoxy coating
Heat Treatment
Controlled heating and cooling processes to alter the physical and mechanical properties of metals for enhanced performance.
- Annealing
- Quenching and tempering
- Case hardening
- Nitriding
- Aging and precipitation hardening
Surface Treatments
Mechanical and chemical processes that modify the surface properties of metals for specific performance requirements.
- Anodizing (aluminum)
- Passivation (stainless steel)
- Galvanizing
- Pickling and chemical cleaning
- Shot peening
Secondary Operations
Additional processes to prepare parts for assembly or enhance specific functional characteristics.
- Deburring and edge rounding
- Threading and tapping
- Drilling and reaming
- Assembly services
- Marking and engraving
Enhancing Your Metal Components
The right finishing process can significantly enhance the performance, durability, and appearance of metal components. Our experts can recommend the optimal solution based on your specific application requirements and environmental conditions.
✅ Improve corrosion resistance for parts exposed to harsh environments
✅ Enhance wear resistance for moving parts and friction surfaces
✅ Improve aesthetic appeal and brand recognition with custom finishes
✅ Modify surface properties for specific functional requirements
Key Factors in Process Selection
Optimizing Metal Processing
Choosing the right manufacturing method for your metal components based on design, material, volume, and performance requirements.
Part Complexity
Highly complex parts may require casting or MIM, while simpler geometries can be efficiently produced with CNC machining.
Production Volume
High-volume production typically favors casting or stamping, while low-volume runs are more economical with CNC machining.
Material Properties
Material characteristics influence process selection, with some metals better suited for certain manufacturing methods.
Performance Requirements
Strength, durability, and precision requirements often dictate the most appropriate manufacturing process.
| Manufacturing Process | Best For | Volume Range | Tolerance Capability | Typical Materials | Cost Structure |
| CNC Machining | Precision parts, complex geometries | 1 – 10,000 | ±0.0001″ (0.0025mm) | Most metals and alloys | Low setup, high per unit |
| Investment Casting | Complex shapes, near-net parts | 100 – 100,000 | ±0.005″ (0.127mm) | Steel, stainless steel, alloys | High setup, medium per unit |
| Die Casting | Complex shapes, thin walls | 10,000 – 1,000,000+ | ±0.002″ – ±0.005″ | Aluminum, zinc, magnesium | Very high setup, low per unit |
| Forging | High-strength components | 100 – 100,000+ | ±0.010″ (0.254mm) | Steel, aluminum, titanium | High setup, medium per unit |
| Stamping | Sheet metal components | 10,000 – 1,000,000+ | ±0.001″ – ±0.005″ | Steel, aluminum, copper | High setup, low per unit |
| Metal Injection Molding | Small, complex parts | 10,000 – 1,000,000+ | ±0.002″ – ±0.005″ | Stainless steel, alloys | High setup, low per unit |
Applications of Metal Part Production
Our metal manufacturing capabilities serve a diverse range of industries, delivering precision components tailored to specific application requirements.
Automotive
Precision metal components for engine systems, transmission, chassis, and interior applications requiring strength and durability.
Engine components
Transmission parts
Suspension components
Aerospace
High-performance metal parts for aircraft and spacecraft applications, meeting stringent safety and performance standards.
Airframe components
Engine parts
Avionics enclosures
Medical
Precision metal components for medical devices and equipment, manufactured to meet strict hygiene and biocompatibility standards.
Surgical instruments
Implant components
Medical device housings
Robotics
High-precision metal components for robotic systems requiring accuracy, repeatability, and durability in motion.
Gear systems and actuators
Structural components
End effector tools
Industrial Equipment
Heavy-duty metal parts for industrial machinery and equipment, designed to withstand harsh operating conditions.
Machine frames and bases
Hydraulic and pneumatic components
Transmission systems
Electronics
Precision metal components for electronic devices and semiconductor manufacturing equipment requiring tight tolerances.
Heat sinks and thermal management
Semiconductor handling parts
Electronic enclosures and shields
Why Fecision for Metal Part Production?
Metalworking Expertise
Our team is highly skilled in a wide range of metalworking processes and has years of experience across multiple industries. We understand the unique challenges of each sector and offer expert solutions tailored to your needs.
Quality Assurance
Our products are trusted by high-profile customers from industries across Japan, Germany, the United States, and beyond, meeting strict and complete quality standard. Access to ISO 9001:2015 quality certification and our manufacturing partners certified to ISO 13485: 2016, ISO 14001: 2015, and IATF 16949: 2016.
Sustainability Commitment
We are dedicated to reducing waste and fostering eco-friendly practices in our production processes. Through efficient material use and recycling, we minimize our environmental impact and support your sustainability objectives.
How to Work with Us
Submit Drawings
For a free quote, please submit a product description along with a technical drawing. We also offer reverse engineering services to assist you.
DFM & Quotation
We will provide a DFM (Design for Manufacturability) report or mold flow analysis report. Please be aware that further discussions may be needed during the process.
Mold Manufacturing
Upon your confirmation to the mold design, our team will begin making mold components, which will then be sent for inspection and assembly.
Metal Forming
Once the mold is complete, we will initiate the metal forming process. A T1 sample will be provided for you to check whether the product details align with your specifications. After approval we will continue massive production.
Delivery
Your custom-designed metal parts undergoes thorough inspection, will be carefully packaged, and delivered to you.
Let's Start!
Ready to start your metal part production project?
Contact us to discuss your requirements and get a personalized quote.
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