Advanced Automotive Parts Manufacturing Solutions
The automotive industry is undergoing a profound transformation, driven by electrification, autonomous driving technologies, and increasing demands for sustainability.
As vehicle manufacturers face pressure to reduce weight, improve efficiency, and enhance performance, they require manufacturing partners who can deliver precision components that meet the industry’s rigorous standards while adapting to rapidly evolving technologies.
- IAF 16949:2016 certified manufacturing partners
- Quality management system per ISO 9001:2015/13485:2016/14001:2015
- DFM and product validation
- Real-time Process Tracking System
- One-stop service for manufacturing, finishing and logistics
Why Choose FECISION for Automotive Manufacturing
Automotive Manufacturing Expertise
At FECISION, we understand the critical challenges facing today’s automotive manufacturers. Our state-of-the-art facilities and advanced manufacturing capabilities enable us to deliver high-precision molds, tooling, and components that meet the exacting standards of the automotive industry.
From powertrain components to interior trim, we provide comprehensive manufacturing solutions for the entire automotive supply chain.
Our Automotive Manufacturing Capabilities Include:
Precision Automotive Mold Manufacturing
Automotive Die Casting Solutions
Automotive Injection Molding
Automotive Prototype Tooling
Advanced Materials for Automotive Applications
The automotive industry demands materials that meet strict performance, durability, and safety requirements. Our components utilize:
√ Lightweight Alloys
Aluminum and magnesium alloys for vehicle lightweighting initiatives
√ High-Strength Steels
Advanced high-strength steel formulations for structural components
√ Engineering Thermoplastics
High-performance polymers for demanding automotive applications
√ Composite Materials
Fiber-reinforced composites for weight reduction and strength
√ Automotive-Grade Elastomers
Specialized rubber compounds for sealing and NVH management
√ Surface-Optimized Materials
Materials engineered for Class A surfaces and high-gloss finishes
Material Substitution
Component Consolidation
Structural Optimization
Multi-Material Solutions
Thin-Wall Technology
Topology Optimization
√ Vibration-Damping Components
Precision-manufactured parts designed to minimize vibration transmission
√ Acoustic Insulation Parts
Components engineered to reduce noise transmission
√ Material Selection for NVH
Specialized materials with superior vibration and sound absorption properties
√ Design for NVH
Component design optimized for noise and vibration reduction
√ Testing and Validation
Comprehensive NVH testing to ensure performance meets specifications
√ Electric Vehicle-Specific NVH
Specialized solutions for the unique NVH challenges of electric vehicles
NVH Management Expertise
Noise, Vibration, and Harshness (NVH) management is essential for vehicle comfort and perceived quality. Our NVH solutions include:
Automotive Manufacturing Process
1. Design Collaboration
- Working with automotive engineers to optimize designs for manufacturability
2. Material Selection
- Choosing optimal materials based on performance, weight, and cost requirements
3. Prototyping
- Rapid production of prototype components for testing and validation
4. Tooling Development
- Creating precision tooling for production manufacturing
5. Process Validation
- Comprehensive process validation including PPAP documentation
6. Production Manufacturing
- Implementing efficient production processes with rigorous quality controls
7. Assembly Integration
- Supporting seamless integration into final vehicle assemblies
8. Continuous Improvement
- Ongoing optimization of processes to enhance quality and reduce costs
Automotive Manufacturing from Prototype to Production
Fecision offers a highly efficient and simplified supply chain solution. Whether you’re in the stage of creating prototypes, moving on to test units, initiating mass-production, or dealing with subsequent phases, Fecision has got you covered.
Prototype
- For the purpose of validating your materials and designs, get prototypes that come as close as feasible to your final design.
Prototype
DVT
Production
EVT
PVT
- Comprehensive functionality testing on the prototype
- Identify any flaws or areas for improvement in the design
Applications in Automotive Industry
Our precision manufacturing capabilities serve diverse automotive applications:
Interior Components
- Dashboard and instrument panel components
- Center console assemblies
- Door panel components
- Seating system parts
- Interior trim and decorative elements
- HVAC system components
Exterior Components
- Bumper system components
- Lighting housing and bezels
- Grille components
- Mirror assemblies
- Body panel support structures
- Aerodynamic elements
Powertrain Components
- Engine component tooling
- Transmission housing components
- Electric motor housing parts
- Battery tray and housing components
- Cooling system components
- Fuel system parts
Chassis Components
- Suspension component tooling
- Steering system parts
- Brake system components
- Structural reinforcements
- Mounting brackets and supports
- Underbody protection components
Vehicle Electronics
- Sensor housings and mounts
- Electronic control unit enclosures
- Connector systems
- Display mounting systems
- Wiring harness components
- Thermal management components for electronics
IATF 16949 Certification
Meeting the highest automotive quality management standards
Advanced Metrology
State-of-the-art measurement systems for dimensional verification
In-Process Inspection
Continuous monitoring throughout the manufacturing process
Quality Assurance for Automotive Manufacturing
Quality is paramount in automotive manufacturing.
Material Certification
Complete traceability of all materials used in production
Functional Testing
Verification of component performance under simulated conditions
Durability Testing
Accelerated life testing to ensure long-term reliability
PPAP Documentation
Production Part Approval Process compliance for all automotive components
Customized Auto Parts
Common
Application
With the qualification of IATF 16949 automotive industry quality management system certification, Fecision has multiple solutions for Automotive part production, aiming to provide qualified products with precision and exellent function.
- Supercharger Impeller
- Gearbox Gear
- Drive Shaft
- Flywheel
- Camshaft
- Oil Pump Gear
- Crankshaft
- Door Handle
- Brake Valve
- Cylinder Liner
Automotive Manufacturing Case Studies
Electric Vehicle Battery Housing
We developed precision tooling for a next-generation electric vehicle battery housing, achieving significant weight reduction while maintaining structural integrity and thermal management performance.
Lightweight Structural Components
Our team manufactured high-strength, lightweight structural components for a premium automotive manufacturer, utilizing advanced materials and innovative design to reduce vehicle weight by 15% compared to conventional solutions.
Interior Trim System
FECISION produced high-precision molds for an automotive interior trim system, delivering components with Class A surfaces and perfect fit and finish while reducing assembly complexity.
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