Ejector Return Pins

  • High Strength: Constructed to endure significant forces and withstand frequent operation without deformation.
  • Precision Machining: Manufactured with exact tolerances for perfect alignment and fit within your mold system.
  • Versatile Design: Compatible with a wide range of mold configurations and ejection setups.
  • Smooth Operation: Minimizes friction and wear, extending the lifespan of both the pin and the mold.

ISO 9001:2015 Certified Processes

ISO 13485: 2016 Medical Device

IATF 16949: 2016 Automotive

No Minimum Order Quantities

In-Process Inspection with CMM

Precision Ejector Return Pins

Ejector return pins are essential components in injection molding, engineered to ensure the ejector plate returns to its original position after each molding cycle. These precision-crafted pins collaborate with the ejector system to maintain consistent operation and prevent damage to the mold.

By providing a reliable return mechanism, our ejector return pins enhance efficiency and maintain mold integrity.

Core Functions

✔️ Maintain Alignment and Stability: Prevent misalignment that could disrupt ejection or damage the mold.
✔️ Prevent Mold Damage: Protect the mold from excessive force or improper retraction, reducing wear and tear.
✔️ Support Consistent Operation: Enable smooth, reliable ejection, minimizing part defects and operational downtime.

Processing Materials

We manufacture ejector blades using premium materials selected for their strength and performance.

Tool Steel

  • Options like H13 or SKD61 provide exceptional hardness and durability for demanding environments.

Stainless Steel

  • Grades such as 420 or 440C offer corrosion resistance, ideal for challenging conditions.

Custom Alloys

  • Tailored material solutions available to address specific performance requirements.

Post-Processing & Surface Treatments

To maximize performance and longevity, our ejector sleeves undergo advanced post-processing techniques.

Heat Treatment

Enhances core strength and durability for reliable operation.

Optional Coatings

Diamond-Like Carbon (DLC) or other specialized coatings available for added protection and performance.

Nitriding

Increases surface hardness to 65-70 HRC, improving wear resistance.

Polishing

Achieves a smooth finish (Ra ≤ 0.4 μm) to reduce friction during ejection.

Technical Specs for Ejector Rods

At Fecision, we design and create precise custom mold components from high-quality materials.
Our processes ensure unmatched consistency and repeatability at fast lead times and affordable pricing.
ParameterSpecification
HardnessCore: 45-52 HRC – Surface (after nitriding): 65-70 HRC
Diameter RangeStandard: 10 mm to 50 mm  – Custom sizes available
LengthStandard: 100 mm to 1000 mm – Custom lengths available
ToleranceDiameter: ±0.01 mm – Length: ±0.1 mm
Surface FinishPolished, Ra ≤ 0.4 μm
Temperature ResistanceStandard: up to 200°C – High-temperature options availabl

Fecision Mold Component Tooling Network

In response to different service types and diverse business needs, we have deployed suppliers with different manufacturing capabilities.

Why Fecision for Mold Components?

Precision and Accuracy

Using state-of-the-art CNC machining, EDM, and other advanced manufacturing techniques, Fecision ensures all mold components meet tight tolerances and high-quality standards.

Customization

Fecision understands the unique needs of each project. Our team works closely with customers to provide tailored solutions, ensuring that each component fits perfectly within the target mold system.

Rapid Prototyping

Fecision offers rapid prototyping for mold components, enabling customers to test and refine designs quickly before moving into full production.

End-to-End Services

From initial design and DFM (Design for Manufacturability) analysis to final mold assembly and testing, Fecision handles every aspect of the mold component manufacturing process.

Process for Manufacturing Mold Components

The process of making a mold component involves several stages, from design to manufacturing and finishing.
The specific steps can vary depending on the type of mold component being created, but the general steps remain consistent across most types of mold components.
 

Manufacturability Evaluation

The initial step involves assessing the manufacturablity of the mold component. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer. If necessary, mold flow analysis is performed to simulate the flow of molten material within the mold.

Material Selection

Next, choose the right material for mold parts. Common materials for mold components include steel alloys, aluminum, stainless steel, specialty alloys, etc. If needed, a prototype may be made using rapid prototyping techniques (e.g., 3D printing, CNC machining) to test the design for fit, function, and manufacturability.

Mold Components Manufacturing

Once the design and materials are finalized, the mold component undergoes CNC machining. If required, the mold component may undergo heat treatment, depending on the material and intended application. For certain components, surface hardening methods such as nitriding or carburizing are applied to increase wear resistance.

Shipping

For molds with multiple components, such as multi-cavity molds or molds with inserts, the individual components are carefully assembled into the final mold system. Once our engineers confirm the product meets all requirements, it will be shipped. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.

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