Get A Quote

High Current Pogo Pins

Industrial-Grade High Current Pogo Pin Connectors
 
✓ 15A–100A Current Ratings (Customizable)
✓ Low Contact Resistance (<10mΩ)
✓ Gold/Nickel-Plated Copper Alloy Contacts
✓ 50,000+ Mating Cycles (MIL-STD-202H Tested)
✓ ISO 9001 & IATF 16949 Certified
Get A Quote
What Are High-Current Pogo Pins

Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

Get A Quote

Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

High Current Pogo Pins for Extreme Power Transfer

High current pogo pins are heavy-duty spring-loaded connectors designed to safely transfer high-power electrical loads in demanding environments. Featuring reinforced materials and optimized thermal dissipation, they are critical for applications like EV charging, industrial robotics, and energy storage systems.
 
Our Design reduces hotspot temperatures by 25% through embedded heat dissipation channels, validated in 100A continuous load tests.
  • Material Excellence: Beryllium copper springs with gold/nickel plating for minimal resistance and oxidation.
  • Thermal Management: Integrated heat sinks or thermal pads for sustained high-current operation.
Get A Quote

Why Choose High Current Pogo Pins?

✅ Power Efficiency – Minimize energy loss with <10mΩ contact resistance.
✅ Durability – Withstand extreme temperatures (-40°C to +150°C) and vibration.
✅ Scalability – Customizable for 15A to 100A+ applications.

Technical Specification Table

High Current Pogo Pins Technical Details
ParameterSpecifications
Contact Resistance
<10mΩ (Initial)
Plunger Travel
1.0–5.0mm
Current Rating
15A–100A (Continuous), 200A (Peak)
Voltage Rating
Up to 600VDC
Insulation
PBT, Ceramic, or Silicone (Customizable)
Operating Temp-40°C to +150°C
Certifications
ISO 9001, IATF 16949, UL, IEC 60529 (IP Ratings)

Types of High Current Pogo Pins

Heavy-Duty Solutions for Power-Intensive Systems

EV Charging Pogo Pins


IP67-rated, 50A+ pins for EV battery module testing and fast-charging docks.

Applications: EV battery validation, charging station interfaces

Industrial Power Connectors

100A-rated pins with ceramic insulation for arc-resistant industrial tooling.

Applications: Welding robots, CNC machinery

Energy Storage Probes


Thermally optimized pins for lithium-ion battery pack assembly/testing.

Applications:Solar energy storage, UPS systems

Custom High-Power Arrays


Multi-pin arrays for parallel current sharing in power converters.

Applications: Server power supplies, DC-DC converters

Manufacturing Processes

Bulk Material Forging

 

  • Hot Isostatic Pressing (HIP) for pore-free structure

Precision Machining

 

  • 5-Axis CNC Profiling (±0.005mm)
  • Micro-Finish Surface (Ra 0.2μm)

Surface Treatment

 

  • Common electroplating materials include gold, silver, nickel, etc.
  • Anodizing & Passivation

Validation Testing

 

  • 100% Hi-Pot Testing (2000V AC)
  • Thermal Cycling (-55°C ↔ +200°C)
  • Current Burn-In (125% Rated Load)

Applications & Industries

High Current Pogo Pins Powering Critical Systems

Electric Vehicles

Validate 800V battery packs with 100A-rated pogo pins for thermal runaway testing.

Renewable Energy

Transfer 50A+ currents in solar inverters and wind turbine controllers.

Industrial Automation

Heavy-duty pins for 24/7 robotic welding arms and AGV charging stations.

Data Center Power

Parallel pogo pin arrays for redundant 48V DC power distribution.

Start your project now

Ready to Handle Extreme Power?
Submit your specs for a free high-current pogo pin design proposal and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Trusted for High-Stakes Power Systems

Certifications & Quality Assurance

Every pin undergoes HiPot testing (3kV AC), thermal imaging, and 10,000-cycle pre-validation.

ISO 9001:2015 & IATF 16949

RoHS/REACH Compliance

UL 1977 & IEC 60529 (IP67/IP68)

MIL-STD-202H

Request a Proposal

Let us bring your vision to life.

Share your project details, and we’ll craft a tailored proposal just for you.

Get a quote

Related Products

Pogo Pin Connectors

See More

Magnetic Pogo Pin

See More

SMD Pogo Pins

See More
What is Pogo Pin Connector

Spring Loaded Pogo Pins

See More

Double Ended Pogo Pin

See More

Female Pin Header

See More

PCB Pogo Pins

See More
What Are Pogo Pins Used For

Right Angle Pogo Pins

See More

Threaded Pogo Pin

See More

Start your project now