SMD Pogo Pins

High-Density, SMT-Compatible Solutions for Modern Electronics
 
✓ Reflow Soldering Compatible (260°C Peak)
✓ 0.5–5A Current Rating, <30mΩ Contact Resistance
✓ Gold/Nickel Plating for Oxidation Resistance
✓ Cycle Life: 10,000–50,000+ Mating Cycles
✓ ISO 9001 & IATF 16949 Certified

Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

High-Density SMD Pogo Pin Connectors

SMD (Surface-Mount Device) pogo pins are spring-loaded connectors designed for automated PCB assembly, featuring solderable flat bases for direct reflow soldering. They enable rapid, high-precision connections in space-constrained applications like wearable devices, IoT sensors, and test fixtures.
 
Our technology ensures void-free solder joints during reflow, passing IPC-A-610 Class 3 standards.
  • SMT Compatibility: Seamless integration with pick-and-place machines for high-volume production.
  • Miniaturization: Ultra-compact designs (as small as 1.0mm height) for dense PCB layouts.

Why Choose SMD Pogo Pins?

Automation-Friendly – Eliminate manual soldering for scalable manufacturing.
Space Optimization – Ideal for wearables and micro-devices.
Consistent Performance – Self-cleaning plungers ensure stable contact resistance.

Technical Specification Table

SMD Pogo Pin Technical Details
ParameterSpecifications
Material
BeCu Spring, Gold/Nickel Plating, FR4 Base
Current Rating
0.5–5A (Customizable up to 15A)
Plunger Travel
0.3–2.0mm
Operating Temp
-40°C to +125°C
Solder Pad Size
0.8mm x 1.2mm (Standard), Customizable
Certifications
ISO 9001, IATF 16949, RoHS, UL, IPC-A-610

Types of SMD Pogo Pin Connectors

Precision Solutions for Miniaturized Electronics

Low-Profile SMD Pogo Pins

 

1.0–2.0mm height for ultra-thin wearables and medical sensors.

Applications: Smart rings, glucose monitors

High-Current SMD Pogo Pins

5A+ rated contacts with thermal pads for fast charging modules.

Applications:Wireless charging pads, drone batteries

Multi-Row SMD Arrays

 

High-density arrays for PCB testing (e.g., ICT, FCT fixtures).

Applications: Automated test equipment (ATE), semiconductor validation

IP-Rated SMD Pogo Pins

 

Conformal-coated designs for moisture resistance (IP54/IP67).

Applications: Outdoor IoT sensors, automotive ECUs

Manufacturing Processes

CNC Machining

 

  • Brass/Stainless Steel Housing: ±0.005mm Tolerance

Spring Assembly

 

  • Music Wire (SWOSC-V) Cold Coiling
  • Stress Relief Heat Treatment
  • Nitrogen Atmosphere Heat Treatment

Plating Process

 

  • Multi-Stage Ultrasonic Cleaning
  • Electroless Nickel Underplate (5μm)
  • Selective Gold Deposition (15μm)

Packaging

 

  • AOI (Automated Optical Inspection)
  • Vacuum-Sealed Moisture Barrier Bags
  • ESD-Safe Carrier Tape Packaging

Applications & Industries

SMD Pogo Pins Powering Next-Gen Electronics

Wearable Devices

Gold-plated SMD pins for corrosion-free charging in smartwatches and fitness trackers.

PCB Testing

High-density SMD arrays for automated in-circuit testing (ICT) of 5G modules.

Automotive Electronics

Vibration-resistant SMD pogo pins for ECU programming and BMS interfaces.

Consumer IoT

Miniature SMD pins for smart home sensors and voice assistant devices.

Start your project now

Ready to Streamline Your Assembly Process?
Submit your PCB Gerber files for a free SMD pogo pin design review and quote!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Quality Built for High-Reliability Systems

Certifications & Quality Assurance

100% automated optical inspection (AOI) and 10,000-cycle pre-testing for critical orders.

ISO 9001:2015 & IATF 16949

RoHS/REACH Compliance

UL 1977

IPC-A-610 Class 3

Request a Proposal

Let us bring your vision to life.

Share your project details, and we’ll craft a tailored proposal just for you.

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