Pogo Pin Connectors

Custom Pogo Pin Connector Manufacturer | High-Density & Waterproof Solutions
 
✓ 10,000–100,000+ Cycle Lifespan
✓ Gold-Plated or Nickel Contacts
✓ Current Ratings up to 15A
✓ IP67/IP68 Sealed Options
✓ ISO 9001 & IATF 16949 Certified

Why

Fecision?

custom pogo pin

Precision At Fecision

Precision Pogo Pins: CNC-Machined, Gold-Plated, Customizable

As a leading CNC machining and mold manufacturing service provider, we deliver tailored pogo pin solutions using advanced materials, surface finishes, and manufacturing techniques.

Rapid Prototyping

CNC + mold manufacturing in 7 days

End-to-End Testing

Validated for resistance, cycle life, and ESD resistance

Customizable

Tailored dimensions, plating, and materials for your application

Modular Design

Replace bulky soldered joints with compact, reusable solutions

Industry-Leading Durability

Engineered for 50K–100K+ cycles

High-Performance Pogo Pin Connectors

Pogo Pin Connectors are multi-contact assemblies that combine precision spring-loaded pins (pogo pins) with custom housings or PCBs, enabling reliable, high-cycle electrical connections in compact devices. Designed for high-cycle applications, they excel in precision charging, automated testing, and modular device interfaces.
 
Key Advantages:
  • Modular Design: Replace complex wiring with plug-and-play solutions.
  • High-Density Layout: Support 10–100+ contacts in miniaturized footprints.
  • Robust Performance: Maintain stable conductivity under vibration, shock, or temperature fluctuations.

Why Pogo Pins?

High Durability – Withstand 10k+ mating cycles without degradation.
Space-Saving – Compact designs for miniaturized electronics.
Low Resistance – <50mΩ contact resistance for efficient power/data transfer.

Technical Specification Table

Pogo Pin Connector Technical Details
 
ParameterSpecifications
Contact Materia
Beryllium Copper Spring, Gold/Nickel Plating
Current Rating0.5–15A (customizable)
Plunger Travel
0.5–5mm
Contact Resistance
<50mΩ (initial
Operating Temp
-40°C to +125°C
Certifications
ISO 9001, IATF 16949, RoHS, UL

Types of Pogo Pin Connectors

Precision Solutions for Every Application

Pogo Pin Charger

Gold-plated contacts for low-resistance charging in wearables and IoT devices.

Applications: Smartwatches, medical sensors.

High Current Pogo Pins

15A+ rated pins for EV battery testing and industrial power tools.

Applications: EV charging docks, robotic arms.

Miniature Pogo Pins

Sub-1mm diameter pins for PCB testing and micro-connectors.

Applications: Semiconductor test fixtures, hearing aids.

 

Waterproof Pogo Pins

IP68 Waterproof connectors for outdoor electronics and automotive systems.
 
Applications: Dashcams, marine sensors.

Manufacturing Processes

Multi-Pin CNC Machining

 

  • Tight-tolerance (±0.02mm) alignment of pin arrays for PCB docking stations.
  • Materials: Brass, beryllium copper, stainless steel.

Injection-Molded Housings

 

  • Nylon, PBT, or PEEK housings for lightweight, waterproof (IP68) designs.
  • Options: Board-to-board, cable-to-board, or magnetic alignment housings.
what is CNC laser cutting

Surface-Mount Technology (SMT)

 

  • Reflow-compatible connectors for automated PCB assembly.

Applications & Industries

Pogo Pins Powering Critical Connections

Consumer Electronics

  • Smartwatch charging docks, foldable phone hinge connectors.
  • AR/VR headset data transfer modules.

Medical Devices

  • Disposable biosensor connectors, portable ultrasound probes.

Automotive & EV

  • Battery management system (BMS) test interfaces, in-cabin infotainment.

Industrial IoT

  • Robotic tool changers, modular sensor arrays.

Start your project now

Ready to Solve Your Connectivity Challenges?
Submit your requirements for a free pogo pin design review and quote within 24 hours!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Trusted for Mission-Critical Reliability

Certifications & Quality Assurance

100% automated continuity testing and 5,000-cycle pre-validation for high-volume orders.

ISO 9001:2015 & IATF 16949

RoHS/REACH Compliance

UL 1977 & IPC-620

Request a Proposal

Let us bring your vision to life.

Share your project details, and we’ll craft a tailored proposal just for you.

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Start your project now