Extruded Heat Sink

High-Volume Extruded Heat Sinks for Cost-Effective Cooling
 
✓ 150–220 W/mK Thermal Conductivity
✓ Custom & Standard Extrusion Profiles
✓ Anodized or Mill Finish Options
✓ ISO 9001 & RoHS Certified
✓ High-Volume Production (10k+ Units/Month)
Extruded Heat Sink 0

Why

Fecision?

custom heat sink

Precision At Fecision

Custom CNC Machining & Molded Solutions

As a leading CNC machining and mold manufacturing service provider, we deliver tailored heat sink solutions using advanced materials and manufacturing techniques, including CNC milling, extrusion, die-casting, and bonded fin technology.

Optimized Thermal Performance

CFD-simulated designs for maximum heat dissipation

Durability

Corrosion-resistant finishes for harsh environments

Custom Designs

Collaborate with our engineers for application-specific solutions

Cost Efficiency

Competitive pricing for both low/high-volume orders

Global Compliance

Meet RoHS, REACH, and ISO 9001 standards

Extruded Heat Sinks

Extruded heat sinks are thermal management components manufactured by forcing heated aluminum or copper through a die to create continuous profiles with uniform cross-sections. Ideal for high-volume applications, they balance cost, weight, and performance, making them the go-to solution for industries like LED lighting, consumer electronics, and renewable energy.
 
With 15+ extrusion dies in stock and proprietary technology, we achieve 20% higher fin density than industry averages, boosting surface area without compromising structural integrity. Lead times as short as 2 weeks for bulk orders.

Why Choose Extrusion?

✔️Low Cost per Unit – Eliminate CNC machining costs for large orders.
✔️Rapid Production – Scale to millions of units with consistent quality.
✔️Design Flexibility – Custom fin heights, base thicknesses, and lengths.
✔️Lightweight & Durable – Aluminum’s natural corrosion resistance reduces maintenance.

Technical Specification Table

Extruded Heat Sink Technical Details
 
ParameterSpecifications
MaterialAluminum 6063-T5 (standard), 6061-T6 (high-strength)
Thermal Conductivity150–220 W/mK
Profile Widt
10–300mm
Fin Height
5–100mm
Surface Finish
Mill finish, anodized (Type II/III), powder-coated
Certifications
ISO 9001, RoHS, REACH, UL (on request)

Types of Extruded Heat Sinks

Standard Extruded Profiles

Pre-designed profiles (e.g., 40mm x 40mm) for common applications like LED strips or power supplies.
 
Applications: Consumer electronics, HVAC systems

High-Fin-Density Extrusions

Thin fins (1–2mm) for enhanced airflow in confined spaces.
 
 
Applications: Servers, telecom equipment

Custom-Shaped Extrusions

Unique cross-sections for OEM integration (e.g., curved bases for LED fixtures).
 
Applications: Automotive lighting, solar inverters

Anodized Extruded Heat Sinks

Black or clear anodizing for aesthetics and environmental resistance.
 
 
Applications: Outdoor LED displays, marine electronics

Applications & Industries

Where Extruded Heat Sinks Excel

LED Lighting

Dissipate heat from 50–200W LED modules in streetlights and stadium lighting.

Power Electronics

Cool IGBT modules and rectifiers in industrial motor drives.

Solar Energy

Anodized profiles for solar inverter cooling in harsh outdoor environments.

Consumer Devices

Lightweight cooling for gaming consoles, routers, and AV equipment.

Start your project now

Ready for High-Volume Cooling?
Submit your requirements for a free extruded heat sink profile design and bulk quote!

Workflow

Customization Process

1
Consultation

Share your thermal requirements, size constraints, and environmental conditions.

2
Design & Simulation

We provide 3D CAD models and thermal analysis reports.

3
Prototyping

Test functional prototypes for performance validation.

4
Production

Seamless transition to full-scale manufacturing.

Quality Built for Global Markets

Certifications & Quality Assurance

Every batch undergoes thermal resistance testing and cross-section inspection for fin consistency.

ISO 9001:2015 Certified Manufacturing

RoHS/REACH Compliant Materials

CE Marking for EU Markets

Request a Proposal

Let us bring your vision to life.
 
Share your project details, and we’ll craft a tailored proposal just for you.

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Start your project now