Expert Stamping Die Tooling Solutions
With decades of experience in progressive stamping die design and fabrication, we deliver tooling solutions that maximize efficiency, reduce costs, and ensure consistent quality across high-volume production runs.
Our team of expert engineers and toolmakers collaborate with you to create custom stamping die solutions that meet your exact specifications.
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ISO 9001:2015 Certified Processes
ISO 13485: 2016 Medical Device
IATF 16949: 2016 Automotive
AS9100 Quality Management
No Minimum Order Quantities
In-Process Inspection with CMM
Stamping Dies: Foundation of Precision Metal Forming
A stamping die is a specialized tool designed to cut and form sheet metal into specific shapes through the application of pressure. These precision-engineered tools are the backbone of efficient metal component manufacturing, enabling the production of complex parts with tight tolerances at high volumes.
Stamping dies operate by placing sheet metal between two tool steel sections that have a small gap between them, known as the cutting clearance. When force is applied by a press, the die performs cutting or forming operations that transform the metal into the desired shape. This cold-forming process requires no heat but generates it through friction during operation.
At Fecision, we specialize in designing and manufacturing stamping dies that deliver exceptional performance, longevity, and precision. Our dies are engineered to withstand the rigors of high-volume production while maintaining tight tolerances and consistent quality.
Popular Features
Precision & Consistency
Produce highly accurate parts with tight tolerances, ensuring consistency across large production runs
High Efficiency & Speed
A fast manufacturing process, capable of producing large quantities of parts in a relatively short period of time
Cost-Effectiveness
Ideal for mass production and reducing the per-unit cost as the volume increases
Why
Fecision?
Precision At Fecision
Fecision: Your Trusted Progressive Stamping Die Manufacturer
Fecision's state-of-the-art facility is equipped with the latest CNC machining centers, wire EDM technology, and inspection equipment to ensure that every stamping die we produce meets the highest standards of quality and performance.
Quality
ISO 9001:2015 certified manufacturing processes
Engineering
Experienced engineering team with 20+ years of combined expertise
Custom Designs
Advanced CAD/CAM capabilities for precise die design
Testing
Comprehensive in-house testing and validation
Delivery
On-time delivery and responsive customer support
Types of Stamping Dies We Manufacture
Stamping dies come in several configurations, each designed to address specific production requirements.
At Fecision, we specialize in designing and manufacturing all major types of stamping dies, with particular expertise in progressive dies for high-volume production.
Progressive Stamping Dies
Progressive dies perform multiple operations as the metal strip advances through a series of stations. Each station performs a specific function (cutting, bending, forming), with the final station producing the completed part. These dies are especially ideal for high-volume production.
✅ Highest production efficiency (up to 1500 strokes/min)
✅ Reduced labor costs through automation
✅ Excellent material utilization
✅ Ideal for complex parts requiring multiple operations
Compound Dies
Compound dies perform multiple operations in a single stroke at one station. They can simultaneously execute operations like punching inner holes and cutting outer profiles. These dies are excellent for producing flat parts with complex features in medium-volume production runs.
✅ Multiple operations in a single stroke
✅ Excellent part accuracy and flatness
✅ Reduced handling between operations
✅ Cost-effective for medium production volumes
Transfer Dies
Transfer dies use a mechanical system to move parts between stations, allowing operations to be performed on parts that have been separated from the strip. This approach is ideal for complex, three-dimensional parts that require operations on multiple surfaces or angles.
✅ Handles complex part geometries
✅ Allows for operations on free parts
✅ Excellent for large automotive & appliance components
✅ Highly automated for consistent quality
Tool Steel Selection
Materials for Superior Stamping Dies
Materials used for molds' construction matters a lot. At Fecision, we select materials based on your specific application requirements, considering factors such as production volume, part complexity, and material being stamped. We utilize premium tool steels specifically formulated for die applications, including:
D2 Tool Steel
Excellent wear resistance and dimensional stability for medium to high volume production
A2 Tool Steel
Good toughness and wear resistance for general-purpose applications
M2 High-Speed Steel
Superior hardness and wear resistance for high-volume production
S7 Shock-Resistant Steel
Exceptional toughness for applications with significant impact forces
Carbide Inserts
Used for critical wear areas in high-volume applications
Engineering Tolerances & Specifications
The performance and longevity of a stamping die depend significantly on the materials used in its construction and the engineering precision applied during design and manufacturing.
| Specification | Standard Tolerance | Precision Tolerance | Ultra-Precision Tolerance |
| Cutting Clearance | 5-10% of material thickness | 3-5% of material thickness | 1-3% of material thickness |
| Dimensional Tolerance | ±0.005″ | ±0.002″ | ±0.0005″ |
| Surface Finish | 32 Ra | 16 Ra | 8 Ra |
| Hardness (HRC) | 58-60 | 60-62 | 62-64 |
| Alignment Accuracy | ±0.003″ | ±0.001″ | ±0.0005″ |
Surface Treatments & Coatings
To enhance die performance and longevity, we offer various surface treatments and coatings:
Our Die Tooling Process: From Concept to Production
At Fecision, we follow a comprehensive, systematic approach to stamping die development that ensures quality, precision, and on-time delivery.
Our process combines cutting-edge technology with traditional craftsmanship to create stamping dies that exceed your expectations.
Initial Consultation & Requirements Analysis
We begin by thoroughly understanding your production requirements, part specifications, material properties, and volume expectations. Our engineers analyze your part design for manufacturability and suggest optimizations that can improve quality and reduce costs.
Conceptual Design & Simulation
Our design team creates detailed 3D models of your stamping die using advanced CAD software. We then conduct comprehensive forming simulations to identify potential issues like material thinning, wrinkling, or springback before manufacturing begins. This virtual validation saves time and ensures optimal die performance.
Detailed Engineering & Design Approval
Once the concept is validated, we develop detailed engineering drawings with complete specifications for all die components. These designs undergo rigorous internal review before being presented to you for approval. We ensure all critical dimensions, tolerances, and functional requirements are clearly documented.
Precision
Manufacturing
With approved designs in hand, our skilled toolmakers begin the manufacturing process using state-of-the-art CNC machining centers, wire EDM equipment, and grinding machines. Each component is crafted to precise specifications and undergoes in-process inspection to ensure quality.
Heat Treatment & Surface Finishing
Die components undergo carefully controlled heat treatment to achieve the optimal balance of hardness and toughness. Surface treatments and coatings are applied as specified to enhance wear resistance and performance. Each component is then precision ground to final dimensions.
Assembly &
Fitting
Our experienced toolmakers meticulously assemble all die components, ensuring proper fit, alignment, and function. This critical phase requires exceptional skill and attention to detail to achieve the tight tolerances required for high-performance stamping dies.
Tryout &
Validation
The assembled die undergoes comprehensive testing on our in-house presses to validate performance. We produce sample parts that are thoroughly inspected and measured to ensure they meet all specifications. Any necessary adjustments are made to optimize die performance.
Documentation &
Delivery
Upon successful validation, we prepare complete documentation including operation manuals, maintenance guidelines, and part approval reports. The die is carefully packaged and delivered to your facility, where our technicians can provide installation support and training if required.
In-House Press Capabilities
Comprehensive Tryout and Runoff Capabilities
At Fecision, we understand that thorough testing and validation are critical to ensuring your stamping die performs flawlessly in production.
Our comprehensive tryout and runoff capabilities allow us to identify and address any issues before the die is delivered to your facility.
60-600 ton capacity for standard applications
100-800 ton capacity for specialized forming
200-400 ton capacity for precision control
Up to 1200 strokes/minute for production simulation
Quality Assurance & Inspection
Our quality assurance process for stamping dies includes:
Dimensional Inspection
Using coordinate measuring machines (CMM) and optical measurement systems to verify critical dimensions and tolerances of both the die components and sample parts.
Material Testing
Conducting hardness testing, microstructure analysis, and coating thickness verification to ensure die components meet material specifications.
Production Simulation
Running extended production trials to verify die performance, durability, and consistency under actual production conditions.
Formal Part Approval
Production Part Approval Process (PPAP)
For automotive and other industries requiring formal part approval, we provide comprehensive PPAP documentation including:
✅ Design records and engineering change documentation
✅ Process flow diagrams and FMEA (Failure Mode and Effects Analysis)
✅ Control plans and measurement system analysis
✅ Dimensional results and material/performance test results
✅ Initial sample inspection reports and appearance approval
✅ Sample production parts
✅ Master samples and checking aids
✅ Customer-specific requirements
✅ Part submission warrant (PSW)
✅ Capability studies demonstrating process stability
Benefits of Precision Tooling and Dies for Progressive Stamping
Investing in high-quality progressive stamping dies from Fecision delivers significant advantages for your manufacturing operations.
Our precision-engineered tooling solutions help you achieve superior part quality while maximizing production efficiency and reducing overall costs.
Enhance Production Efficiency
Superior Part Consistency
Reduce Waste of Material
Reduce Secondary Operations
Lower Labor Costs
Extend Tool Life
Decrease Setup Time
Improve Part Quality
Industries and Applications for Metal Stamping Dies
Fecision's precision stamping dies serve a wide range of industries, producing components that are essential to modern manufacturing.
Our expertise spans from automotive and aerospace applications to electronics and consumer products, delivering custom tooling solutions for diverse production requirements.
Automotive
Our stamping dies produce a wide range of automotive components, from structural elements to interior and exterior trim parts. We work with OEMs and tier suppliers to create tooling solutions that meet stringent quality and safety requirements.
- Structural brackets and reinforcements
- Body panels and chassis components
- Electrical connectors and terminals
- Fuel system components
- Interior and exterior trim parts
Electronics
The electronics industry demands extremely precise, miniature components that can be produced at high volumes. Our micro-stamping capabilities deliver the tight tolerances and clean edges required for reliable electronic connections.
- EMI/RFI shielding components
- Connectors and terminals
- Battery contacts and clips
- Heat sinks and thermal management parts
- Circuit board hardware and mounts
Aerospace
Aerospace applications require exceptional precision, reliability, and material integrity. Our stamping dies produce components that meet aerospace industry’s rigorous standards for performance and safety in critical applications.
- Structural brackets and supports
- Interior component mounting hardware
- Electrical system components
- Fluid and pneumatic system parts
- Specialized fasteners and clips
Additional Industries We Serve
Appliance Manufacturing
Precision components for surgical instruments, implantable devices, and diagnostic equipment, manufactured to meet strict regulatory requirements.
Medical Devices
Structural and functional components for home and commercial appliances, including brackets, housings, and operational mechanisms.
Energy & Power
Specialized components for power generation, distribution systems, and renewable energy applications, often requiring high-performance materials.
Why Fecision for Stamping Die Tooling?
Experienced Team
Our skilled engineers and technicians bring years of expertise to the tooling process, from design and prototyping to the final mold production. We focus on optimizing mold design for long-term performance, minimizing downtime, and enhancing production efficiency.
Advanced Equipment & Technology
We utilize cutting-edge CNC machines, EDM, and precision grinding technology to ensure every tool is crafted with exceptional accuracy. Our manufacturing partners’ equipments are sourced from leading manufacturers, like Sodick, Trumpf, DMG MORI, etc, ensuring the highest standards in mold production.
Quality Assurance
Our molds are trusted by high-profile customers from industries across Japan, Germany, the United States, and beyond, meeting strict and complete quality standard. Access to ISO 9001: 2015 quality certification and our manufacturing partners certified to ISO 13485: 2016, ISO 14001: 2015, and IATF 16949: 2016.
Mold Construction Workflow
Feasibility Assessment
The initial step involves assessing the manufacturablity of the mold. If it's deemed feasible, we proceed with production immediately. If not, we will provide a detailed DFM (Design for Manufacturability) report to the customer.
Design & Flow Analysis
Next, we utilize advanced predictive modeling software to analyze the mold’s performance, ensuring it meets all required specifications. If any issues are identified, we make the necessary adjustments and improvements to guarantee optimal functionality.
Mold Manufacturing & Sampling
The next step is to manufacture the mold using the specified material requested by the customer. Samples are created from the mold to verify that the final product meets the customer's specifications, or to determine if any further adjustments are necessary.
Shipping
Once our engineers confirm the product meets all requirements, it is shipped to the customer. We maintain ongoing communication to ensure the customer is fully satisfied with the product they receive.
Recent Projects
Start Your Next Stamping Die Project with Fecision
Ready to discuss your stamping die requirements?
Contact us today to discuss your requirements and discover how our expertise can benefit your manufacturing operations.
Stamping Die FAQs
The lifespan of a stamping die can vary depending on factors like the material being stamped, the complexity of the die, and the volume of production. A well-maintained die can last for several hundred thousand to a few million parts, though routine maintenance is essential to prolong its life.
Die clearance refers to the gap between the punch and the die. Proper clearance ensures clean cuts, reduces burrs, and prevents excessive wear or damage to the die.
Other Types of Mold
Injection Mold
Thermoforming Mold
